Home > Yamaha > Outboard Motor > Yamaha F50 Service Manual

Yamaha F50 Service Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Yamaha F50 Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    Page
    of 403
    							62Y3A117-72
    1
    2
    3
    4
    5
    6
    7
    8
    I
    7. Remove the reservoir cap 1
    , and then
    check the fluid level in the reservoir.
    8. If necessary, add sufficient fluid of the
    recommended type to the correct level.
    NOTE:
    The fluid level should be at the brim of the
    filler hole.
    9. Install the reservoir cap.
    NOTE:
    Repeat this procedure until the fluid remains
    at the correct level.Recommended power trim and tilt fluid:
    ATF Dexron II
     
    Gear pump 
    						
    							BRKTBracket unit
    7-7362Y3A11
    Power trim and tilt motor7 
    						
    							62Y3A117-74
    1
    2
    3
    4
    5
    6
    7
    8
    I
    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Screw 3 M5 ×
     20 mm
    2Yoke 1
    3 O-ring 1
    Not reusable
    4 Armature 1
    5 Bushing 1
    6 Screw 2 M4 ×
     12 mm
    7 Wire lead 1
    8Brush 2 1
    9Brush 1 1
    10 Brush holder 1
    11 Circuit breaker 1
    12 Brush spring 2
    13 PTT motor base 1
    14 Oil seal 1
    Not reusable
    Power trim and tilt motor 
    						
    							BRKTBracket unit
    7-7562Y3A11
    Checking the power trim and tilt 
    motor
    1. Check the commutator for dirt or foreign
    substances. Clean with #600 grit sand-
    paper if necessary.
    2. Check the commutator undercut for dirt
    or foreign substances. Clean with com-
    pressed air if necessary.
    3. Measure the commutator diameter a
    .
    Replace if out of specification.
    4. Check the armature coil for continuity.
    Replace if out of specifications.5. Check the circuit breaker for continuity.
    Replace if there is no continuity.
    6. Measure the brush length. Replace if out
    of specification.
    7. Check the base for cracks or damage.
    Replace if necessary. Commutator diameter limit a
    :
    21 mm (0.83 in)
    Armature coil continuity
    Commutator segments b
     Continuity
    Segment-laminations c
     No continuity
    Segment-shaft d
     No continuity
    Brush length limit e
    : 3.5 mm (0.14 in) 
    						
    							62Y3A117-76
    1
    2
    3
    4
    5
    6
    7
    8
    I
    8. Check the bushing 1
     for damage or
    wear. Replace if necessary.
    Assembling the power trim and tilt 
    motor
    1. Install the oil seal 1
     and the bushing 2
    into the motor base 3
     as shown.
    2. Attach the circuit breaker 4
     onto brush 1
    5
     together with the brush holder 6
     and
    connect the wire lead 7
    .
    3. Install the springs 8
     into the motor base,
    then the brush holder into the motor base
    together with the brushes and circuit
    breaker.
    4. Install the armature 9
    , O-ring 0
    , and
    yoke A
    .
    Installing the power trim and tilt
    1. Fully tilt the outboard up, and then sup-
    port it with the tilt stop lever 1
    .
     WARNING
    After tilting up the outboard, be sure to
    support it with the tilt stop lever.
    Otherwise, the outboard could suddenly
    lower if the power trim and tilt unit should
    lose fluid pressure.
    Power trim and tilt motor 
    						
    							BRKTBracket unit
    7-7762Y3A11
    2. Install the shaft 2
     and bolts 3
     onto both
    clamp brackets together with the power
    trim and tilt/hydro tilt 4
    .
    3. Install the tilt ram upper end into the
    swivel bracket with the shaft 5
     and cir-
    clip(s) 6
    .
    4. Install the tilt pin 7
    . 
    						
    							62Y3A117-78
    1
    2
    3
    4
    5
    6
    7
    8
    I
    Power trim and tilt electrical system7
    1Power trim and tilt motor
    2Power trim and tilt relay
    3Trailer switch
    4Power trim and tilt switch
    5Fuse
    6Battery
    7Trim sensor
    ÈModels with trailer switchB: Black
    G: Green
    Gy : Gray
    L: Blue
    Lg : Light green
    P: Pink
    R: Red
    Sb : Sky blue
    Power trim and tilt motor / Power trim and tilt electrical system 
    						
    							BRKTBracket unit
    7-7962Y3A11
    Checking the fuse
    1. Check the fuse and fuse holder for conti-
    nuity. Replace if there is no continuity.
    Checking the power trim and tilt 
    relay
    1. Check the power trim and tilt relay for
    continuity. Replace if out of specification.
    2. Connect the digital circuit tester between
    power trim and tilt relay terminals 1
     and
    3
    .3. Connect the light green (Lg) lead to the
    positive battery terminal and the black
    (B) lead to the negative battery terminal
    as shown.
    4. Check for continuity between terminals
    1
     and 3
    . Replace if there is no continu-
    ity.
    5. Connect the digital circuit tester between
    power trim and tilt relay terminals 2
     and
    3
    .
    6. Connect the sky blue (Sb) lead to the
    positive battery terminal and the black
    (B) lead to the negative battery terminal
    as shown.
    7. Check for continuity between terminals
    2
     and 3
    . Replace if there is no continu-
    ity.
    Power trim and tilt relay continuity
    Sky blue (Sb) – Black (B)
    Light green (Lg) – Black (B)Continuity
    Terminal 1
     – Terminal 4
     
    Terminal 2
     – Terminal 4
     Continuity
    Terminal 1
     – Terminal 3
     
    Terminal 2
     – Terminal 3
     No continuity 
    						
    							62Y3A117-80
    1
    2
    3
    4
    5
    6
    7
    8
    I
    Checking the power trim and tilt 
    switch/trailer switch
    1. Check the power trim and tilt
    switch/trailer switch for continuity.
    Replace if out of specification.
    Checking the trim sensor 
    1. Measure the trim sensor resistance.
    Replace if out of specification.
    NOTE:
    Turn the lever 1
     and measure the resistance
    as it gradually changes.
    Lead color
    Switch 
    positionSky blue 
    (Sb)Red (R)
    Light green 
    (Lg)
    Up
    Free
    Down
    Trim sensor resistance:
    Pink (P) – Black (B)
    10–288.3 Ω
     at 20 °C (68 °F)
    Power trim and tilt electrical system 
    						
    							BRKTBracket unit
    7-8162Y3A11
    — MEMO — 
    						
    All Yamaha manuals Comments (0)

    Related Manuals for Yamaha F50 Service Manual