Epson Aculaser M 2000 Service Manual
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![Page 236
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 236
Confidential2. Remove the Shoulder Screw [4].
3. Remove two Screws [5], and remove the Metal blanking plate [6].
[5]
[6]
[4]
4038F2C119DA
4. Remove two Screws [7] and remove the Rear Handle Assy Protect Cover [8].
5. Remove five Screws [9] and the Connector [10], and remove the Rear Handle Assy [11].
[9] [9] [10]
[11]
[9]
4038F2C121DA
[7]
[8]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-235.png "Page 236
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 236
Confidential2. Remove the Shoulder Screw [4].
3. Remove two Screws [5], and remove the Metal blanking plate [6].
[5]
[6]
[4]
4038F2C119DA
4. Remove two Screws [7] and remove the Rear Handle Assy Protect Cover [8].
5. Remove five Screws [9] and the Connector [10], and remove the Rear Handle Assy [11].
[9] [9] [10]
[11]
[9]
4038F2C121DA
[7]
[8]")
![Page 237
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 237
Confidential6. Remove two Harnesses [12] from four Wire Saddles [11].
[10]
[11][11] [12]
[12]
4038F2C122DA
7. Remove eight Screws [13], and remove the Transport Drive Assy [14].
Screws [13] secure the Transfer Drive Assy are shown by △ mark.Never remove the Screws other than shown by △ mark.
[13][13] [14]
4038F2C123DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-236.png "Page 237
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 237
Confidential6. Remove two Harnesses [12] from four Wire Saddles [11].
[10]
[11][11] [12]
[12]
4038F2C122DA
7. Remove eight Screws [13], and remove the Transport Drive Assy [14].
Screws [13] secure the Transfer Drive Assy are shown by △ mark.Never remove the Screws other than shown by △ mark.
[13][13] [14]
4038F2C123DA")
![Page 238
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 238
Confidential
Fusing Unit
Before replacing the Fusing Unit, ensure that it has had time to cool down.
1. Turn OFF the Main Power Switch and unplug the power cord from the power outlet, then
wait for about 20 minutes.
2. Open the Front Door.
3. Remove two Claws [1], and remove the Exit Tray Connector protective cover [2].
4. Disconnect the Connector [3].C6
D6
4039F2C011DA4039F2C010DA
[1]
[2]
[3]
5. Remove...](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-237.png "Page 238
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 238
Confidential
Fusing Unit
Before replacing the Fusing Unit, ensure that it has had time to cool down.
1. Turn OFF the Main Power Switch and unplug the power cord from the power outlet, then
wait for about 20 minutes.
2. Open the Front Door.
3. Remove two Claws [1], and remove the Exit Tray Connector protective cover [2].
4. Disconnect the Connector [3].C6
D6
4039F2C011DA4039F2C010DA
[1]
[2]
[3]
5. Remove...")
![Page 239
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 239
Confidential7. Open the Right Door.
8. Open the Fusing Unit Cover.
9. Remove two Screws [7], and remove the Fusing unit [8].
4039F2C014DA
[7] [8]
Transfer Belt Unit
The Transfer Belt Unit is included in Transfer Kit as a service part. Additionally, the
2nd Image Transfer Roller, Ozone filter, and Dust Filter are also included in Transfer
Kit. Replace them at the same time. Refer to (Refer to...](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-238.png "Page 239
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 239
Confidential7. Open the Right Door.
8. Open the Fusing Unit Cover.
9. Remove two Screws [7], and remove the Fusing unit [8].
4039F2C014DA
[7] [8]
Transfer Belt Unit
The Transfer Belt Unit is included in Transfer Kit as a service part. Additionally, the
2nd Image Transfer Roller, Ozone filter, and Dust Filter are also included in Transfer
Kit. Replace them at the same time. Refer to (Refer to...")
![Page 240
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 240
Confidential3. Hold the both sides and lift it to take out the Transfer Belt Unit [3] a little.
4. Hold the position [4] as shown in the figure above and remove the Transfer Belt [5].
When installing the Transfer Belt Unit, be careful of the following points.†
Insert the Transfer Belt with care not to allow its docking gear to be damaged by
hitting it against the rail or associated part.
†
Do not touch the...](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-239.png "Page 240
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 240
Confidential3. Hold the both sides and lift it to take out the Transfer Belt Unit [3] a little.
4. Hold the position [4] as shown in the figure above and remove the Transfer Belt [5].
When installing the Transfer Belt Unit, be careful of the following points.†
Insert the Transfer Belt with care not to allow its docking gear to be damaged by
hitting it against the rail or associated part.
†
Do not touch the...")
![Page 241
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 241
Confidential
Rear Left Cover + Front Left Cover
1. Remove two Screws [2], and remove the Rear Left Cover [3].
2. Open the Front Door [1].
3. Remove two Screws [4], and remove the Front Left Cover [5].
C8
D8
[1] [2]
[3][4]
[5]
Exit Tray
1. Open the Upper Fusing Cover [2].
2. Remove two Claws [3], and remove the Upper Fusing Cover [2].
C9
D9
[2]
[3][3]
4039F2C019DA](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-240.png "Page 241
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 241
Confidential
Rear Left Cover + Front Left Cover
1. Remove two Screws [2], and remove the Rear Left Cover [3].
2. Open the Front Door [1].
3. Remove two Screws [4], and remove the Front Left Cover [5].
C8
D8
[1] [2]
[3][4]
[5]
Exit Tray
1. Open the Upper Fusing Cover [2].
2. Remove two Claws [3], and remove the Upper Fusing Cover [2].
C9
D9
[2]
[3][3]
4039F2C019DA")
![Page 242
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 242
Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6].
4. Remove three Screws [7], and remove the Exit Tray [8].
[5]
[6]
[7] [8]
Fusing Drive Assy
1. Remove three Screws [1] from rear side of the Main body and remove the Metal Blanking Plate [2].
C10
D10
[1]
[2]
[1]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-241.png "Page 242
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 242
Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6].
4. Remove three Screws [7], and remove the Exit Tray [8].
[5]
[6]
[7] [8]
Fusing Drive Assy
1. Remove three Screws [1] from rear side of the Main body and remove the Metal Blanking Plate [2].
C10
D10
[1]
[2]
[1]")
![Page 243
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 243
Confidential2. Remove three Screws [3] from the rear side of the Main body.
3. Release the hook section of the Spring from the groove to the rear side from upper part of
Main Unit of the right rear side.
[3]
[4]
4. Remove the Fusing Drive Assy pushing upward [5] the connection part of the Transfer Belt
from the right Door side.
[5]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-242.png "Page 243
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 243
Confidential2. Remove three Screws [3] from the rear side of the Main body.
3. Release the hook section of the Spring from the groove to the rear side from upper part of
Main Unit of the right rear side.
[3]
[4]
4. Remove the Fusing Drive Assy pushing upward [5] the connection part of the Transfer Belt
from the right Door side.
[5]")
![Page 244
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 244
Confidential
1st Image Transfer Pressure/Retraction Clutch (CL3)
1. Remove two Screws [1] from the Fusing Drive Assy and remove the Fusing Drive Motor
[2].
2. Remove the E-ring [3].
D11
[3]
[2]
[1]
3. Remove two Screws [4], three E-rings [5] and remove Install Board [6].
[6]
[5]
[4]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-243.png "Page 244
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 244
Confidential
1st Image Transfer Pressure/Retraction Clutch (CL3)
1. Remove two Screws [1] from the Fusing Drive Assy and remove the Fusing Drive Motor
[2].
2. Remove the E-ring [3].
D11
[3]
[2]
[1]
3. Remove two Screws [4], three E-rings [5] and remove Install Board [6].
[6]
[5]
[4]")
![Page 245
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 245
Confidential4. Remove the Gear [7] and then remove the Gear [8].
5. Remove the 1st Image Transfer Pressure/Retraction Clutch [10] with the Shaft [9].
[10]
[9]
[7]
[8]](http://img.usermanuals.tech/thumb/23/100067/w64_aculaser-m-2000-service-manual-1509434342_d-244.png "Page 245
EPSON AcuLaser C9200NRevision D
DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 245
Confidential4. Remove the Gear [7] and then remove the Gear [8].
5. Remove the 1st Image Transfer Pressure/Retraction Clutch [10] with the Shaft [9].
[10]
[9]
[7]
[8]")
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 241 Confidential Rear Left Cover + Front Left Cover 1. Remove two Screws [2], and remove the Rear Left Cover [3]. 2. Open the Front Door [1]. 3. Remove two Screws [4], and remove the Front Left Cover [5]. C8 D8 [1] [2] [3][4] [5] Exit Tray 1. Open the Upper Fusing Cover [2]. 2. Remove two Claws [3], and remove the Upper Fusing Cover [2]. C9 D9 [2] [3][3] 4039F2C019DA
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 242 Confidential3. Remove two Screws [5], and remove the Exit Sensor Holder [6]. 4. Remove three Screws [7], and remove the Exit Tray [8]. [5] [6] [7] [8] Fusing Drive Assy 1. Remove three Screws [1] from rear side of the Main body and remove the Metal Blanking Plate [2]. C10 D10 [1] [2] [1]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 243 Confidential2. Remove three Screws [3] from the rear side of the Main body. 3. Release the hook section of the Spring from the groove to the rear side from upper part of Main Unit of the right rear side. [3] [4] 4. Remove the Fusing Drive Assy pushing upward [5] the connection part of the Transfer Belt from the right Door side. [5]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 244 Confidential 1st Image Transfer Pressure/Retraction Clutch (CL3) 1. Remove two Screws [1] from the Fusing Drive Assy and remove the Fusing Drive Motor [2]. 2. Remove the E-ring [3]. D11 [3] [2] [1] 3. Remove two Screws [4], three E-rings [5] and remove Install Board [6]. [6] [5] [4]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 245 Confidential4. Remove the Gear [7] and then remove the Gear [8]. 5. Remove the 1st Image Transfer Pressure/Retraction Clutch [10] with the Shaft [9]. [10] [9] [7] [8]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 246 Confidential4.3.11 Group 11CONTENT Parts/Units to be Disassembled Guide Hopper Drive AssyStandard Cassette Paper Feed Clutch (CL2)1st Image Transfer Pressure/Retraction Position Sensor (PC6) ABC Hopper Drive Assy A Standard cassette Paper Feed Clutch (CL2) B 1st Image Transfer Pressure/ Retraction Position Sensor (PC6) C
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 247 ConfidentialDISASSEMBLY FLOWCHART A7 B1 A1C1 B2 A2C2 B3 A3C3 B4 A4C4 B5 A5C5 B6 A6C6 B7 C7 Start Right Rear Cover + Rear Cover (P. 248) Color Developing Motor (M3) (P. 250) Color PC Drum Motor (M2) (P. 250) Main Motor (M1) (P. 251) High Voltage Unit (HV1) (P. 248) Transfer Drive Assy (P. 251) Hopper Drive Assy (P. 254) Standard Cassette Paper Feed Clutch (CL2) (P. 256) 1st Image Transfer Pressure/ Retraction Position Sensor (PC6) (P. 256)
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 248 Confidential Right Rear Cover + Rear Cover 1. Open the Right Door [1]. 2. Remove three Screws [2], and remove the Right Rear Cover [3]. 3. Remove nine Screws [4], and remove the Rear Cover [5]. A1 B1 C1[1] [3] [2] [4][4] [4] [5] High Voltage Unit (HV1) 1. Disconnect four Connectors [1]. 2. Remove five Screws [2] and the Tab [3], and remove the High Voltage Unit [4]. A2 B2 C2 [1][2] [3] [4]
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 249 Confidential Make sure following things when installing the High Voltage Unit (HV1).† Terminal end surely contacts (Refer to Figure 1). † Tab [5] surely set up (Refer to Figure 2). Terminal end position 4038F2C087DA Figure 1 Figure 2 † Be cautious not to install the wrong Screw because two types of Screws [2] are used. • M Mark: Screws for installing metallic parts (Space between thread is small). • P Mark: Screws for installing plastic parts (Space between thread is large). P MarkM Mark
EPSON AcuLaser C9200NRevision D DISASSEMBLY AND ASSEMBLY Main Unit Disassembly/Reassembly 250 Confidential Color Developing Motor (M3) 1. Remove the Connector [1] and four Screws [2], and remove the Color Developing Motor [3]. A3 B3 C3[3] [2] [1] 4038F2C149DA Color PC Drum Motor (M2) 1. Remove the Connector [1] and four Screws [2], and remove the Color PC Drum Motor [3]. A4 B4 C4[1][2] [3] 4038F2C150DA