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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 101
    Confidential
    4.4.8  Retard Roller Assy
    1.Remove the ASF Assy. (p.96)
    2. Release the Paper Back Lever Right from the two grooves of the ASF Assy.
    3. Release the shaft end of the Paper Back Lever Right, and remove the Paper Back 
    Lever Right and the torsion spring from the ASF Assy.
    Figure 4-94. Removing the Retard Roller Assy (1)
    Make sure to install the LD Roller with the triangular groove 
    marked inside as shown below.
    Figure 4-92. Reinstalling the LD Roller 
    Align the phases of the ASF Sensor Flag and LD Roller Shaft as 
    shown below.
    Figure 4-93. Reinstalling the ASF Sensor Flag
    
    
    
    
    After replacing the following parts, be sure to apply G-26 and G-75 
    grease to the area specified for each part.
    ASF Frame:See Figure 6-15 on page 159.
    LD Roller Shaft: See Figure 6-16 on page 159.
    Hopper: See Figure 6-17 on page 159.
    LD Roller 
    Triangular groove
    LD Roller Shaft
    ASF Sensor Flag
    Align the position for protrusion of LD Roller 
    Shaft with protrusion of ASF Sensor Flag.
    	
    
    When replacing the Retard Roller Assy, replace the LD Roller 
    together with the Retard Roller Assy. (Refer to 4.4.7 LD Roller 
    (p.99).)
    Shaft end
    Paper Back Lever Right
    Torsion spring
    Bottom side
    Groove 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 102
    Confidential
    4. Detach the extension spring from the tab of the Retard Roller Assy, and remove 
    the Retard Roller Assy from the ASF Assy.
    Figure 4-95. Removing the Retard Roller Assy (2)
    Insert the two shafts of the Retard Roller Assy to the two holes 
    of the ASF Assy.
    Figure 4-96. Reinstalling the Retard Roller Assy
    Extension spring
    Retard Roller Assy
    Tab
    Retard Roller Assy
    Shafts and Holes
    See below for installing the torsion spring of the Paper Back 
    Lever Right.
    Figure 4-97. Reinstalling the Torsion Spring
    Put the spring leg through 
    the hole of ASF Assy.
    Attach the spring leg on the 
    Paper Back Lever Right.
    Torsion spring
    Inside
    Torsion spring 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 103
    Confidential
    4.4.9  Front Paper Guide Pad
    1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer 
    Mechanism (p.86).)
    2. Remove the Front Paper Guide Pads from the Front Paper Guide with tweezers.
    Figure 4-98. Removing the Front Paper Guide Pad
    Take care to prevent the grease contained on the Front Paper 
    Guide Pads from sticking to other parts.
    Front Paper GuideFront Paper Guide Pad
    After installing the Front Paper Guide Pads, lift the Printer 
    Mechanism, and check the following points.
    1. Make sure that the tabs on the Pads are not cut midway.
    2. Make sure that all tabs are in place on the Front Paper Guide, 
    and that they are facing down (towards the Waste Ink Pads) 
    without any folds.
    3. Make sure that the tab foldbacks are protruding completely 
    from the Front Paper Guide.
    Figure 4-99. Reinstalling the Front Paper Guide Pad (1) 
    4. Make sure that the pad is placed under a tab of the Front Paper 
    Guide.
    Figure 4-100. Reinstalling the Front Paper Guide Pad (2) 
    5. Make sure that all the tabs on the pads are fitted into the 
    securing section under the Front Paper Guide.
    TabsTabs
    Tabs
    OKNG 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 104
    Confidential
    4.4.10  Waste Ink Pad / Waste Ink Tray Assy
    1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer 
    Mechanism (p.86).)
    2. Peel off the Pad Stopper Sheet from the Lower Housing.
    3. Remove the four Waste Ink Pads from the sections indicated with A to D of the 
    Lower Housing.
    Figure 4-101. Removing the Waste Ink Pad4. Release the tab that secure the Waste Ink Tray Assy, and remove the Waste Ink 
    Tray Assy from the Lower Housing.
    Figure 4-103. Removing the Waste Ink Tray Assy
    Attach the Pad Stopper Sheet as shown below.
    Figure 4-102. Reinstalling the Pad Stopper Sheet
    Referring to Figure 4-101, correctly attach the four Waste Ink 
    Pads.
    A
    B
    D
    C
    Pad Stopper Sheet
    23mm ± 5mmPad Stopper Sheet
    Install the Waste Ink Tray Assy under the rib of the Lower 
    Housing.
    Route the Waste Ink Tube through the three grooves of the 
    Lower Housing.
    Figure 4-104. Routing the Waste Ink Tube
    Waste Ink Tray AssyRibTab
    Lower Housing
    Waste Ink Tube
    Lower HousingGroove 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 105
    Confidential
    4.4.11  Foot
    1. Remove the Printer Mechanism. (Refer to 4.4.4 Lower Housing / Printer 
    Mechanism (p.86).)
    2. Remove the six foot at the backside of the Lower Housing.
    Figure 4-105. Removing the Foot
    
    
    
    
    After replacing or removing the Waste Ink Pads and the Waste Ink 
    Tray Assy, always make the required adjustments referring to the 
    following.
    “Chapter 5 Adjustment (p.128)”
    Foot 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 106
    Confidential
    4.4.12  Paper EJ Frame Assy
    1.Remove the Upper Housing Support Assy. (p.74)
    2. Remove the Left Frame Support Plate. (Refer to 4.4.5 Carriage Shaft / Carriage 
    Unit Step4 (p88), Step5(p89).)
    3. Return the rotation position of the Right PG Cam.
    4. Remove the four C.B.S. M3 x 6 that secure the Paper EJ Frame Assy.
    Figure 4-106. Screws that Secure the Paper EJ Frame Assy5. Pull frontward the Paper EJ Frame Assy and remove it from the Printer 
    Mechanism.
    Figure 4-107. Removing the Paper EJ Frame Assy 
    Paper EJ Frame Assy
    23
    Tabs
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    41
    Tabs
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    When performing the following procedure, take care not to scratch 
    the Star Wheel.
    Star Wheel Roller
    Paper EJ Frame Assy 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 107
    Confidential
    4.4.13  Ink System Unit
    1.Remove the Paper EJ Frame Assy. (p.106)
    2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.5 
    Locking/Releasing the Carriage (p.65).)
    3. Release the two tabs that secure the clamps to the Upper Shield Plate, and remove 
    the two clamps.
    4. Disconnect the Pump Motor cable from the connector CN117 on the Main Board.
    5. Remove the Pump Motor cable from the Cord Keep.
    Figure 4-109. Removing the Pump Motor cable
    Hook both rear ends of the Paper EJ Frame Assy onto the tabs 
    on the Main Frame.
    Figure 4-108. Reinstalling the Paper EJ Frame Assy
    Align the tabs with the five positioning holes. 
    See Figure 4-106 (p.106)
    Tighten the screws in the order shown in Figure 4-106
    
    
    
    
    After replacing or removing the Paper EJ Frame Assy, always make 
    the required adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)”
    Tabs
    Referring to Figure 4-147, attach two pieces of acetate tape to 
    the frame.
    Referring to Figure 4-148, route the Pump Motor cable, the 
    Relay connector cable and the CR Motor connector cable.
    CN117
    Main Board Pump Motor cable
    Clamps
    Cord Keep
    Tabs 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 108
    Confidential
    6. Remove the two C.B.S. M3 x 4 screws that secure the Ink System Guide Plate, and 
    remove it.
    Figure 4-110. Removing the Ink System Guide Plate7. Grip both ends of the Ink Tube fasteners with your fingers, slide them in the 
    direction of the arrows, and pull out the Ink Tube from the Joint Tube.
    8. Squeeze and hold both ends of the fastener attached on Ink Tube and slide it in the 
    direction of the arrow, then pull out the Ink Tube from the Joint Tube.
    Figure 4-112. Removing the Ink Tube
    9. Remove the two C.B.S. M3 x 6 screws that secure the Ink System Unit.
    Figure 4-113. Screws that Secure the Ink System Unit
    Align the notch on the Ink System Guide Plate with the notch 
    on the Main Frame.
    Referring to Figure 4-110 and Figure 4-111, attach a piece of 
    acetate tape.
    Figure 4-111. Reinstalling the Ink System Guide Plate
    Tighten the screws in the order shown in Figure 4-110
    1
    2
    10) C.B.S. M3x4
    (8±1 kgf.cm)
    Ink System Guide 
    Plate
    Acetate tape
    Tighten the screws in the order shown in Figure 4-113
    Ink Tube
    Fastener
    Joint Tube
    2
    RearFront
    1
    2) C.B.S. M3x6
    (8±1 kgf.cm) 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 109
    Confidential
    10. Remove the C.B.S. M3 x 6 screw and the C.B.S.(P2) M3x10 screw that secure the 
    Right Support Frame and the Joint Tube, and remove the Right Support Frame and 
    the Joint Tube from the Main Frame.
    Figure 4-114. Removing the Right Support Frame11. Remove the Ink System Unit downwards from the Main Frame.
    Figure 4-117. Removing the Ink System Unit
    Align the positioning holes on the Right Support Frame with 
    the guide pins on the Main Frame.
    Figure 4-115. Installing the Right Support Frame
    2
    Upper 
    surface
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    1
    Joint Tube
    Right Support 
    Frame
    3) C.B.S. (P2) M3x10
    (8±1 kgf.cm)
    Positioning holes and 
    Guide pins
    Align the positioning hole of the Printer Mechanism with the 
    guide pin of the Joint Tube.
    Figure 4-116. Reinstalling the Joint Tube
    Tighten the screws in the order shown in Figure 4-114
    Positioning hole 
    and Guide pin
    Joint Tube
    Ink System Unit 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 110
    Confidential
    4.4.14  Front Paper Guide / Paper EJ Roller /
    Front Paper Guide Pad Tray
    1.Remove the Paper EJ Frame Assy. (p.106)
    2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.5 
    Locking/Releasing the Carriage (p.65).)
    3. Remove the EJ Grounding Spring from the Main Frame with tweezers.
    Figure 4-119. Removing the EJ Grounding Spring
    Align the positioning two holes on the Main Frame with the two 
    guide pins on the Ink System Unit.
    Figure 4-118. Reinstalling the Ink System Unit
    Positioning holes
    Main Frame
    Guide pins
    Ink System Unit
    Referring to Figure 4-120, correctly install the EJ Grounding 
    Spring.
    Figure 4-120. Reinstalling the EJ Grounding Spring
    EJ Grounding 
    Spring 
    						
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