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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 51
    Confidential
    Dot missing and 
    mixed colorsAlthough inks are ejected from 
    the Print Head to the Cap, the 
    trouble still occurs after 
    executing a cleaning cycle or 
    replacing the Ink Cartridges.Relay Head FFC 1. Check that the Relay Head FFC is securely connected to the 
    Main Board connectors CN11, CN12, and CN13.
    2. Check that the Relay Head FFC is securely connected to the CR 
    Relay Board connectors CN3 and CN4.1. Connect the Relay Head FFC to the Main 
    Board connectors CN11, CN12, and CN13.
    2. Connect the Relay Head FFC to the CR Relay 
    Board connectors CN3 and CN4.
    3. Check the Relay Head FFC for damages. 3. Replace the Relay Head FFC with a new one. If 
    the trouble still occurs after replacing it, replace 
    the Print Head with a new one.
    Head FFC 1. Check that the Head FFC is securely connected to the CR Relay 
    Board connectors CN1 and CN2.
    2. Check that the Head FFC is securely connected to the Print Head 
    connectors.1. Connect the Head FFC to the CR Relay Board 
    connectors CN1 and CN2.
    2. Connect the Head FFC to the Print Head 
    connectors.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Relay Head FFC
    Head FFC
    Print Head
    connectorHead FFC 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 52
    Confidential
    Dot missing and 
    mixed colorsAlthough inks are ejected from 
    the Print Head to the Cap, the 
    trouble still occurs after 
    executing a cleaning cycle or 
    replacing the Ink Cartridges.Head FFC 3. Check the Head FFC for damages. 3.Replace the Head FFC with a new one. If the 
    trouble still occurs after replacing it, replace the 
    Print Head with a new one.
    Ink System Unit
    Cleaner Blade1. Check if the Cleaner Blade is covered with paper dust or is bent. 1. Replace the Ink System Unit with a new one.
    Main Board 1. Check the Main Board for damages. 1. Replace the Main Board with a new one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Cleaner Blade 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 53
    Confidential
    Horizontal or vertical 
    banding / Getting 
    smearedAlthough inks are ejected from 
    the Print Head to the Cap, the 
    trouble still occurs after 
    executing a cleaning cycle or 
    replacing the Ink Cartridges.Relay Head FFC 1. Check that the Relay Head FFC is securely connected to the 
    Main Board connectors CN11, CN12, and CN13.
    2. Check that the Relay Head FFC is securely connected to the CR 
    Relay Board connectors CN3 and CN4.1. Connect the Relay Head FFC to the Main 
    Board connectors CN11, CN12, and CN13.
    2. Connect the Relay Head FFC to the CR Relay 
    Board connectors CN3 and CN4.
    3. Check the Relay Head FFC for damages. 3. Replace the Relay Head FFC with a new one. If 
    the trouble still occurs after replacing it, replace 
    the Print Head with a new one.
    Head FFC 1. Check that the Head FFC is securely connected to the CR Relay 
    Board connectors CN1 and CN2.
    2. Check that the Head FFC is securely connected to the Print Head 
    connectors.1. Connect the Head FFC to the CR Relay Board 
    connectors CN1 and CN2.
    2. Connect the Head FFC to the Print Head 
    connectors.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Relay Head FFC
    Head FFC
    Print Head
    connectorHead FFC 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 54
    Confidential
    Horizontal or vertical 
    banding / Getting 
    smearedAlthough inks are ejected from 
    the Print Head to the Cap, the 
    trouble still occurs after 
    executing a cleaning cycle or 
    replacing the Ink Cartridges.Head FFC 3. Check the Head FFC for damages. 3.Replace the Head FFC with a new one. If the 
    trouble still occurs after replacing it, replace the 
    Print Head with a new one.
    Print Head 1. Check if the print quality recovers after running a cleaning or 
    replacing the Ink Cartridges.1. Run the cleaning and replace the Ink Cartridges 
    several times. If the trouble still occurs, replace 
    the Print Head with a new one.
    Main Board 1. Check the Main Board for damages. 1. Replace the Main Board with a new one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 55
    Confidential
    Vertical or horizontal 
    banding / Color 
    shadingThe printout has banding vertical 
    to the CR moving direction and 
    is not evenly colored.
    * If the trouble still occurs after 
    doing all measures described 
    in the right-hand columns, 
    replace the CR Motor with a 
    new one.Adjustment1. For printing in the Bi-D mode, check that the Bi-D Adjustment 
    has been performed properly.1. Perform Bi-D Adjustment to eliminate 
    displacements between the upper and lower 
    lines.
    Refer to Chapter 5 ? Adjustment ?.
    Print Head1. Run a Nozzle Check, and check the printed pattern if it has 
    broken lines or missing segments.1. Perform the Head Cleaning, then check the 
    Nozzle Check Pattern.
    Refer to Chapter 5 
    ?Adjustment?.
    If the trouble still occurs, replace the Print Head 
    with a new one.
    Carriage Shaft1. Check the surfaces of the Carriage Shaft for foreign matter. 1. Remove foreign matter from the Carriage Shaft.
    2. Check that the Carriage Shaft is fully lubricated with grease.2. Wipe the grease applied to the Carriage Shaft 
    with a dry, soft cloth, and then apply G-71 
    grease.
    Refer to Chapter 6 ? Maintenance ?.
    3. Check that the Carriage Shaft is mounted horizontally.3. Reassemble the Carriage Shaft correctly.
    4. Check the Carriage Shaft for damages.4. Replace the Carriage Shaft with a new one.
    Narrow stripes of the same width 
    appear horizontally to the CR 
    moving direction.
    * If the trouble still occurs after 
    doing all measures described 
    in the right-hand columns, 
    replace the PF Motor with a 
    new one.
    Printer Driver and 
    the Paper1. Check if appropriate paper is used in accordance with the Printer 
    Driver settings.1. Use the appropriate type of paper in accordance 
    with the Printer Driver.
    Print Head1. Run a Nozzle Check, and check the printed pattern if it has 
    broken lines or missing segments.1. Perform the Head Cleaning, then check the 
    Nozzle Check Pattern.
    Refer to Chapter 5 
    ?Adjustment?.
    If the trouble still occurs, replace the Print Head 
    with a new one.
    PF Roller Shaft1. Check the surface of the PF Roller Shaft for foreign matter.1. Clean the PF Roller surface carefully.
    2. Check the PF Roller Shaft for damages.2. Replace the PF Roller with a new one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Direction of CR 
    movement
    Direction of CR 
    movement 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 56
    Confidential
    Vertical or horizontal 
    banding / Color 
    shadingWhen printing at 360 dpi, 
    horizontal banding and color 
    unevenness appears at a constant 
    frequency.Adjustment1. Check that PF Adjustment has executed properly.1. Perform PF Adjustment properly. 
    Refer to Chapter 5 ? Adjustment ?.
    2. Check for Dot missing.2. Replace the Ink System Unit with a new one.
    Star Wheel Rollers traces appear 
    in the CR moving direction.
    Paper EJ Frame 
    Assy.1. Check that the Star Wheel Units have not come off or the Star 
    Wheel Rollers turns normally.1. Install the Star Wheel Units to the Paper EJ 
    Frame Assy correctly.
    Printout is faint or blurry.
    Printer Driver and 
    the Paper1. Check that adequate paper is used according to the setting of the 
    Printer Driver.1. Use the appropriate type of paper in accordance 
    with the Printer Driver.
    Print Head1. Using the Adjustment Program, check that the correct Head ID has 
    been written to the EEPROM.1. Using the Adjustment Program, enter the 10- 
    digit code of the Head ID to the EEPROM.
    Refer to Chapter 5 ? Adjustment ?.
    The bottom of the printout is not 
    evenly colored.
    Adjustment1. Check if the Positioning Adjustment of PF Roller Shaft Retainer 
    has been performed properly.1. Make adjustments according to the specified 
    adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    Paper EJ Roller 
    traces appear on the 
    printout.Traces of the Paper EJ Roller 
    appear on the printed paper.
    Printer Driver and 
    the Paper1. Check if appropriate paper is used in accordance with the Printer 
    Driver settings.1. Use the appropriate type of paper in accordance 
    with the Printer Driver.
    Front and Rear 
    Paper EJ Roller 
    Assys. 1. Check if the Paper EJ Roller is clean or not.1. Clean the Paper EJ Roller with a soft cloth.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Paper EJ Frame Assy.
    Star Wheel Units 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 57
    Confidential
    The printout is 
    stained with ink.The non-printed side or the 
    bottom of the printout is dirty 
    with ink.Front Paper 
    Guide Pad1. Check that heaps of ink are not formed on the Front Paper Guide 
    Pad and that the Front Paper Guide Pad is installed securely and 
    evenly in the setting position.1. If heaps of ink are formed, replace the Front 
    Paper Guide. If it has been confirmed that the 
    Ink pads have risen, reinstall the Front Paper 
    Guide Pad correctly. 
    When the paper size in the sent 
    print data is larger than the size 
    of the fed paper, data are printed 
    on the Front Paper Guide, 
    extending off the paper.
    PW sensor1. Check that the PW Sensor FFC is connected.1. Connect the PW Sensor FFC.
    2. Check that the PW Sensor is not faulty.2. Replace the PW Sensor with a new one.
    Ink smudges appear on the blank 
    area of the printout.
    Paper EJ Frame 
    Assy.1. Check the Star Wheel Rollers for ink stain.1. Clean the Star Wheel Rollers with a soft cloth.
    Front Paper 
    Guide1. Check the Front Paper Guide for ink stain.1. Clean the Front Paper Guide with a soft cloth.
    Front Paper 
    Guide Pad1. Check if ink heaps are formed on the Front Paper Guide Pad.1. Replace the Front Paper Guide with a new one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Front Paper Guide PadFront Paper Guide 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 58
    Confidential
    The printout is 
    stained with ink.Ink smudges appear on the blank 
    area of the printout.Front and Rear 
    Paper EJ Roller 
    Assys1. Check the Front and Rear Paper EJ Roller Assys for ink stain.1. Clean the Front and Rear Paper EJ Roller Assys 
    with a soft cloth.
    Driven Roller 
    Shaft1. Check the Driven Roller Shaft for ink stain.1. Clean the Driven Roller Shaft with a soft cloth.
    Ink System Unit1. Check that wiping operation was performed properly.1. Install the Cleaner blade correctly or replace it 
    with a new one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Driven Roller Shaft
    Rear Paper EJ Roller AssyFront Paper EJ Roller Assy
    Cleaner Blade 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 59
    Confidential
    The printout is 
    stained with ink.Ink smudges appear on the blank 
    area of the printout.PF Roller Shaft1. Check the PF Roller Shaft for ink stain.1. Clean the PF Roller Shaft with a soft cloth.
    The printout is 
    grainy.Images are printed grainy in all 
    print modes. Or the image looks 
    rough.Adjustment
    Main Board
    Print Head1. Check that PG, Bi-D and Head Angular Adjustments have been 
    made properly.1. Make the adjustments according to the 
    specified adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    2. Print the adjustment check patterns and check if they are grainy.2. If the images look still grainy after adjustment, 
    replace the Main Board with a new one.
    When printed at 5760 dpi, the 
    printed images are poor or 
    grainy.
    Adjustment
    Main Board
    Print Head1. After making sure that PG, Bi-D and Head Angular Adjustments 
    have been made correctly, check whether PW Sensor has been 
    adjusted properly.1. Make the adjustment according to the specified 
    adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    2. Print the adjustment check patterns and check if the printed 
    images are still poor or grainy.2. If the image quality does not improve after the 
    adjustment, replace the Print Head and Main 
    Board in this order, and check the image 
    graininess.
    Regarding hue of 
    imagesThe whole image is reddish.Adjustment
    Print Head1. Check if the PG has been adjusted properly.1. Make the adjustment according to the specified 
    adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    2. Check that Bi-D and Head Angular Adjustments have been 
    made properly.2. Make the adjustments according to the 
    specified adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    3. Print the adjustment check patterns and check the image color.3. If the image color does not change after 
    adjustment, replace the Print Head with a new 
    one.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    PF Roller Shaft 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Troubleshooting Overview 60
    Confidential
    Borderless Printing Cannot make a borderless 
    printing (The printer prints with 
    margins despite the borderless 
    setting).PW sensor1. Check if the paper dust or scrap of the paper is attached to the 
    Front Paper Guide.1. Remove the paper dust or scrap of the paper.
    2. Check that PW adjustment has executed properly.2. If the borderless printing still can not be made 
    after the adjustment, replace the PW Sensor 
    with a new one.
    Refer to Chapter 5 ? Adjustment ?.
    Pattern misalignment 
    for vertical lines and 
    suchThe vertical lines are not aligned 
    at monochrome draft printing.Adjustment1. Check that BAND printing adjustment has executed properly.3. Make the adjustment according to the specified 
    adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    Table 3-12. Print Quality Troubles
    Observed FaultsDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    Table 3-13. Abnormal Noise
    Occurrence TimingDetails of the FaultFaulty Part/
    Part NameCheck PointRemedy
    – Printing operation is performed 
    normally but abnormal noise is 
    produced at power-on or during 
    operations.Adjustment 1. Check that PF Belt Tension Adjustment has been executed 
    properly.1. Make the adjustment according to the specified 
    adjustment priority. 
    Refer to Chapter 5 ? Adjustment ?.
    Carriage Shaft 1. Check that the Carriage Shaft is fully lubricated with grease. 1. Wipe the grease applied to the Carriage Shaft 
    with a dry, soft cloth, and then apply grease (G-
    71).
    Refer to Chapter 6 ? Maintenance ?. 
    						
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