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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 111
    Confidential
    4. Remove the Spacer from the EJ Roller Shaft.
    5. Remove the guide pins on Left Bushing 8 from the Main Frame using tweezers, 
    and turn Left Bushing 8 toward you to align with the notches on the Main Frame.
    Figure 4-121. Removing the Spacer and Rotating the Left Bushing 8
    6. Slide the Front Paper EJ Roller to the left, and remove the Left Bushing 8 from the 
    Main Frame.
    Figure 4-122. Removing the Left Bushing 87. Return the Carriage Unit to its home position.
    8. Remove the C.B.S. M3 x 6 screw that secure the Left Front Frame.
    9. Release the tab that secures the Front Paper Guide from the Main Frame and slide 
    the Front Paper Guide to the left, and turn it until the front side faces up to remove 
    the Front Paper Guide together with the Paper EJ Roller.
    Figure 4-123. Removing the Front Paper Guide and Paper EJ Rollers
    Insert the spacer into the groove on the Front Paper EJ Roller.
    Guide 
    pin
    Spacer
    Left Bushing 8
    Notch
    Groove
    Front Paper EJ Roller
    Tab
    Paper EJ Rollers (Front side)Front Paper Guide
    Paper EJ Rollers (Back side)
    2) C.B.S. M3x62) C.B.S. M3x6
    (8±1 kgf.cm)Left Front 
    Frame 
    						
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    Disassembly And Assembly Disassembling the Printer Mechanism 112
    Confidential
    10. Pull out the Shaft of the Left Front Frame from the bushing of the Front Paper 
    Guide and remove the Left Front Frame.
    Figure 4-124. Removing the Front Paper Guide/Paper EJ Rollers (2)
    11. Remove the Front Paper Guide Pad Tray in the direction of the arrow.
    Figure 4-125. Removing the Front Paper Guide Pad TrayDISASSEMBLING THE FRONT PAPER GUIDE PAD TRAY
    1.Remove the Front Paper Guide Pad Tray in the direction of the arrow. (p.112)
    2. Remove the four C.B.P. M 2 x 8 screws that secure the Front Paper Guide Pad 
    Tray Cover Assy, and remove the Front Paper Guide Pad Tray Cover Assy from 
    the Front Paper Guide Pad Tray.
    3. Remove the three Waste Ink Pads (A, B and C shown below) from the Front Paper 
    Guide Pad Tray.
    Figure 4-126. Removing the Waste Ink Pad
    Left Front Frame
    Shaft
    Bushing
    Front Paper Guide
    Front Paper Guide Pad Tray
    Tabs and holes
    Front Paper Guide Pad Tray
    Front Paper Guide Pad 
    Tray Cover Assy
    16) C.B.P. M2x8 
    (2±0.5 kgf.cm) Waste Ink Pad A
     Waste Ink Pad B
     Waste Ink Pad C 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 113
    Confidential
    Engage the two tabs of the Front Paper Guide Pad Tray with 
    the holes of the Front Paper Guide as shown in Figure 4-125.
    Install the Waste Ink Pad A, B and C in the order shown below.
    Figure 4-127. Reinstalling the Waste Ink Pads
    
    When installing the Waste Ink Pads, make sure not to let the tab 
    of the Front Paper Guide get caught between the Front Paper 
    Guide Pad Tray Cover Assy and the Front Paper Guide. 
    Confirm that the tab of the Front Paper Guide Pad touches the 
    Waste Ink Pad A.
    Figure 4-128. Reinstalling the Front Paper Guide Pad Tray
    Step1
    Step2
    Step3
     Waste Ink Pad A
    Front Paper Guide Pad Tray
     Waste Ink Pad B
     Waste Ink Pad C
    TabFront Paper Guide Pad 
    Tray Cover Assy Waste Ink Pad A
    Do not peel off the Front Paper Guide Pad Tray Seal from the 
    Front Paper Guide Pad Tray Cover Assy. If it is used after once 
    peeled off or damaged, ink leakage may occur. Make sure to 
    replace the Front Paper Guide Pad Tray Cover Assy with a new 
    one when the seal is peeled off or damaged.
    Figure 4-129. Handling for Front Paper Guide Pad Tray Seal
    Align the bushing of the Front Paper Guide with the PF Roller 
    Shaft.
    Figure 4-130. The PF Roller Shaft and the bushing of the Front 
    Paper Guide
    Back side
    Front Paper Guide Pad 
    Tray Cover Assy
    Front Paper Guide Pad 
    Tray Seal
    Shaft and bushing 
    						
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    Disassembly And Assembly Disassembling the Printer Mechanism 114
    Confidential
    Align the positioning holes on the Main Frame with the guide 
    pins on the Front Paper Guide.
    Figure 4-131. Reinstalling the Front Paper Guide
    After installing the Front Paper Guide, lift the Printer 
    Mechanism to check the following points.
    1. Make sure that the tabs on the Paper Guide Pad are not cut 
    midway.
    2. Make sure that all the tabs are facing down (toward the Waste 
    Ink Pads) without any folds.
    3. Make sure that the tab foldbacks are protruding completely 
    from the Front Paper Guide.
    Figure 4-132. Checking the Front Paper Guide Pad
    Guide pins
    TabsTabs
    Tabs
    
    
    
    
    After replacing the following parts, be sure to apply G-45 grease to the 
    area specified for each part.
    EJ Grounding Spring: See Figure 6-8 on page 157.
    Front Paper Guide and Paper EJ Roller: See Figure 6-9 on 
    page 157.
    
    
    
    
    After replacing or removing the Front Paper Guide and Paper EJ 
    Roller, always make the required adjustments referring to the 
    following.
    “Chapter 5 Adjustment (p.128)” 
    						
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    Disassembly And Assembly Disassembling the Printer Mechanism 115
    Confidential
    4.4.15  PF Roller Shaft
    1.Remove the PF Encoder. (p.124)
    2.Remove the Upper Paper Guide Assys. (p.118)
    3. Loosen the two C.C. M3 x 4 screws that secure the PF Motor, and remove the PF 
    Drive Belt from the PF Motor Pinion Gear.
    4. Remove the spacer that secures Spur Gear 31.5, and remove Spur Gear 31.5 from 
    the Printer Mechanism.
    Figure 4-133. Removing the PF Drive Belt and Spur Gear 31.55. Remove the PG Grounding Spring from the notch on the Main Frame, and remove 
    the PF Grounding Spring from the groove on the PF Roller Shaft.
    Figure 4-134. Removing the PF Grounding Spring
    6. Make sure that the Left Parallelism Adjust Bushing is not protruding from the 
    notch on the Main Frame. If it is protruding, loosen the C.B.S. (P4) M3 x 8 screw 
    that secures the Left Parallelism Adjust Bushing, and slide it to prevent the Left 
    Parallelism Adjust Bushing from becoming hooked on the notch.
    Figure 4-135. Rotating the Left Parallelism Adjust Bushing
    PF Drive Belt
    PF Motor Pinion Gear
    11) C.C. M3x4
    (4±0.5 kgf.cm)
    Spur Gear 31.5
    Spacer
    PF Grounding Spring
    Rear
    Notch
    PF Roller ShaftGroove
    Left Parallelism 
    Adjust Bushing
    Notch
    6) C.B.S. (P4) M3x8
    (5±1 kgf.cm) 
    						
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    Disassembly And Assembly Disassembling the Printer Mechanism 116
    Confidential
    7. Remove the guide pin of Left Bushing 8 from the Main Frame using tweezers, and 
    rotate the Bushing upwards to align with the notch on the Main Frame.
    Figure 4-136. Rotating the Left Bushing 8
    8. Remove the E-ring from the PF Roller Shaft with a flathead screwdriver, and slide 
    Left Bushing 8 to the inside of the Printer Mechanism.
    Figure 4-137. Removing the Left Bushing 89. Remove the PF Roller Shaft from the Bushings on the Rear Paper Guide and the 
    Center Support, slide the PF Roller Shaft to the left to remove it from Right 
    Bushing 8, and remove the PF Roller Shaft along the notch of the Main Frame.
    Figure 4-139. Removing the PF Roller Shaft
    When performing the following procedure, take care not to lose the 
    E-ring.
    Left Bushing 8Guide pin
    Notch
    E-Ring
    PF Roller Shaft
    When performing the following procedure, pay attention to the 
    following points.
    Prevent the coated surface of the PF Roller Shaft from being 
    scratched.
    Do not touch the coated surface of the PF Roller Shaft with 
    bare hands.
    Figure 4-138. Handling the PF Roller Shaft
    Coating Part
    Rear Paper Guide
    Bushings
    Notch
    Center Support
    Right Bushing 8 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 117
    Confidential
    4.4.16  Release Holder Assy
    1.Remove the APG Assy. (p.78)
    2. Release the PE Sensor connector cable from the five tabs on the Release Holder 
    Assy.
    3. Remove the three C.B.S. M3 x 6 screws that secure the Release Holder Assy.
    4. Remove the three lower tabs of the Release Holder Assy from the Main Frame 
    with a flathead screwdriver, and remove the Release Holder Assy upwards.
    Figure 4-141. Removing the Release Holder Assy
    Be careful not to move Compression Spring 4 and the Leaf Spring 
    on the left side of the PF Roller Shaft to the coated section on the 
    Shaft after removing the PF Roller Shaft.
    Figure 4-140. Handling the PF Roller Shaft
    
    
    
    
    After replacing the PF Roller Shaft, always make the required 
    adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)”
    
    
    
    
    After replacing the following parts, be sure to apply G-45 grease to the 
    area specified for each part.
    PF Roller Shaft: Chapter 6 See Figure 6-10 (p.157) - Figure 
    6-12 (p.158)
    Compression Spring 4
    Leaf spring
    Align the three upper tabs on the Release Holder Assy with the 
    positioning holes on the Main Frame. See Figure 4-141 (p.117)
    Tighten the screws in the order shown in Figure 4-141
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    123
    PE Sensor connector cableTabs
    Release Holder Assy
    Rear side
    Upper Tabs
    Lower Tabs
    Front side 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 118
    Confidential
    4.4.17  Upper Paper Guide Assys
    1.Remove the PE Sensor Holder. (p.126)
    2. Pass a sheet of A3 size paper into the gap between the Upper Paper Guide Assy 
    and the Rear Paper Guide.
    Figure 4-142. Setting the Paper3. Remove the six Upper Paper Guide Torsion Springs from the tabs on the Main 
    Frame, and pull out the Upper Paper Guide Torsion Springs from the six Upper 
    Paper Guide Assys.
    Figure 4-143. Removing the Upper Paper Guide Torsion Spring
    A3-size paper
    Rear Paper Guide
    Upper Paper Guide 
    Torsion SprigTab
    Upper Paper Guide Assys
    Tabs
    Upper Paper Guide Assys 
    						
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    Disassembly And Assembly Disassembling the Printer Mechanism 119
    Confidential
    4. Lift the six Upper Paper Guide Assys from the Main Frame to release the shaft 
    referring to Figure 4-144, and remove the Upper Paper Guide Assys to the rear.
    Figure 4-145. Removing the Upper Paper Guide Assy
    Make sure that the leading end of the Upper Paper Guide Torsion 
    Spring can be seen through the hole of the Upper Paper Guide Assy.
    Figure 4-144. Reinstalling the Upper Paper Guide Torsion Spring
    Hole
    Upper Paper Guide 
    Torsion Sprig
    ShaftShaft 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Removing the Motors 120
    Confidential
    4.5  Removing the Motors
    4.5.1  CR Motor
    1.Remove the ASF Assy. (p.96)
    2. Release the Carriage Lock, and move the Carriage Unit to the center. (Refer to 4.1.5 
    Locking/Releasing the Carriage (p.65).)
    3. Remove the two Clamps. (Refer to 4.4.13 Ink System Unit (p.107).)
    4. Disconnect the CR Motor connector cable from the connector CN115 on the Main 
    Board.
    5. Remove the CR Motor connector cable from the Cord Keep.
    Figure 4-146. Removing the CR Motor connector cable
    Cord Keep
    CN115
    Main BoardCR Motor connector cable
    Attach two pieces of acetate tape (18 mm) on the Upper Shield 
    Plate.
    Figure 4-147. Attaching acetate tape
    Route the cables as shown below.
    Figure 4-148. Routing the cables
    Acetate tape (18mm)Acetate tape (18mm)
    30mm ± 5mm
    Relay connector cable
    Route the relay connector 
    cable over the Pump 
    Motor cable.CR Motor connector cable
    Pump Motor cable 
    						
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