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Epson B 1100 Service Manual

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    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 81
    Confidential
    4.4.3  Printhead / CSIC Assy
    1.Remove the Upper Housing / Printer Cover. (p.72)
    2. Release the Carriage Lock, and move the Carriage Unit to the center. 
    (Refer to 4.1.5 Locking/Releasing the Carriage (p.65).)
    3. Open the Ink Cartridge Cover.
    4. Cut the Hinge, Cover Cartridge with a nipper or a similar tool and remove the 
    upper part of the Hinge, Cover Cartridge.
    5. Remove the Ink Cartridge Cover from the Carriage Unit.
    6. Disengage the hook from the lower part of the Hinge, Cover Cartridge using a pair 
    of Tweezers and remove the lower part of the Hinge, Cover Cartridge.
    Figure 4-38. Removing the Hinge, Cover Cartridge
    Pass the CR Scale through the slot on the CR Encoder.
    Figure 4-35. Reinstalling the CR Scale (1)
    Set the left end of the CR Scale with the black mark facing 
    upwards.
    Figure 4-36. Reinstalling the CR Scale (2)
    Place the right end of the CR Scale correctly so that it is not 
    hooked onto the Right CR Shaft Mounting Plate.
    Figure 4-37. Reinstalling the CR Scale (3)
    CR Encoder
    CR Scale
    CR Scale Black Mark
    CR Scale
    Hooked Portion OK
    NG
    So as not to damage the FFC, do not use any tools with the sharp 
    ends when removing the Cable Holder.
    Hinge, Cover Cartridge 
    lower part
    Hook
    Ink Cartridge Cover
    Hinge, Cover 
    Cartridge upper part 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 82
    Confidential
    7. Release the hook and two tabs of the Cable Holder, and remove the Cable Holder.
    Figure 4-41. Removing the CSIC Assy (1)	
    
    The Hinge, Cover Cartridge can not be removed without damaging 
    it. Whenever replacing the Printhead, the Hinge, Cover Cartridge 
    must be also replaced with a new one. 
    Figure 4-39. Hinge, Cover Cartridge
    Engage the two dowels of the Ink Cartridge Cover with the 
    installation holes on the Carriage Unit and Hinge, Cover Cartridge 
    (one each).
    Figure 4-40. Reinstalling the Ink Cartridge Cover
    Hinge, Cover 
    Cartridge
    Dowels
    Ink Cartridge Cover
    Installation holes
    Cable Holder
    Hook
    Tabs 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 83
    Confidential
    8. Disconnect all the FFCs connected on the CR Relay Board.
    CN1: Printhead
    CN2: Printhead
    CN3: Main Board
    CN4: Main Board
    Figure 4-42. Removing the CSIC Assy (2)
    9. Remove the C.B.S. M3 x 6 screw that secure the CR Relay Board, and remove the 
    CR Relay Board from the Carriage Unit.
    Figure 4-43. Removing the CSIC Assy (3)10. Release the two hooks; located on both the left side and the right side of the CSIC 
    Assy, and remove the CSIC Assy upward.
    Figure 4-44. Removing the CSIC Assy (4)
    CN3
    CN1
    CN2
    CN4
    CR Relay Board
    2) C.B.S. M3x6
    (6±1 kgf.cm)
    HookHook
    CSIC Assy HookHook
    CSIC Assy  
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 84
    Confidential
    11. Disconnect the CSIC FFC from the connector on the CSIC Assy, and remove the 
    CSIC Assy from the Carriage Unit.
    Figure 4-45. Removing the CSIC Assy (5)
    12. Remove the three C.B.P. M2.6 x 8 screws that secure the Printhead using the 
    Phillips Screw Driver, No.1, and vertically lift the Printhead to remove it.
    Figure 4-46. Removing the Printhead13. Peel off the Head FFC from the Printhead.
    14. Remove the two Head FFCs from the connectors of the Printhead.
    Figure 4-47. Remove the Head FFC
    CSIC Assy CSIC FFC
    21
    3
    Printhead
    7) C.B.P. M2.6x8
    (3±0.5 kgf.cm)
    Confirm that the pad is attached at the position in Figure 4-48.
    Figure 4-48. Attaching the Pad
    connectors
    Head FFCs
    Printhead Double-sided tape
    Pad 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 85
    Confidential
    The Printhead must be installed with its positioning holes 
    aligned with the guide pins of the Carriage Unit.
    Figure 4-49. Reinstalling the Printhead (1)
    Route the CSIC FFC through the groove of the Carriage Unit.
    Figure 4-50. Reinstalling the CSIC FFC
    Guide pins
    Positioning holes
    CSIC FFC
    Groove
    Tighten the screws in the order shown in Figure 4-46
    
    
    
    
    After replacing or removing the Printhead, always make the required 
    adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)” 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 86
    Confidential
    4.4.4  Lower Housing / Printer Mechanism
    1.Remove the Upper Housing / Printer Cover. (p.72)
    2. Grip both ends of the Waste Ink Tube Fasteners with your fingers, slide them in 
    the direction of the arrows, and pull out the Waste Ink Tube from the Joint Tube.
    3. Remove the C.B.P. M3 x 12 screw and the C.B.S. (P2) M3 x 10 screw that secure 
    the Shield Plate Holder, and remove the Shield Plate Holder.
    4. Remove the five screws (four C.B.P. M3 x 10 screws and one C.B.S. (P2) M3 x 10 
    screw) secure the Printer Mechanism.
    Figure 4-51. Screws that Secure the Printer Mechanism4
    2
    1
    Step 2
    Waste Ink Tube
    Fastener
    Joint Tube
    3
    1) C.B.P. M3x10
    (6±1 kgf.cm)
    Printer Mechanism
    1) C.B.P. M3x10
    (6±1 kgf.cm)
    5
    3) C.B.S. (P2) M3x10
    (6±1 kgf.cm)
    Left RearShield Plate Holder
    18) C.B.P. 3x12
    (6±1 kgf.cm)
    3) C.B.S. (P2) M3x10
    (6±1 kgf.cm)
    Right Rear
    A
    BStep 3
    Lower Housing 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 87
    Confidential
    5. Lift the Printer Mechanism grasping it by the holding positions with your hands, 
    and remove it from the Lower Housing.
    When performing the following step, make sure to grasp the Printer 
    Mechanism by the specified positions shown below. Otherwise, the 
    frames may become deformed.
    Figure 4-52. Handling the Printer Mechanism
    Install the Printer Mechanism to the Lower Housing as follows. 
    (refer to Figure 4-51)
    1. Align the two guide pins with the positioning holes as shown 
    below.
    Figure 4-53. Reinstalling the Printer Mechanism
    Holding Positions
    Right RearLeft Rear
    Positioning hole
    and guide pin
    Positioning hole
    and guide pin
    2. Place the Printer Mechanism on the Lower Housing and 
    secure the Shield Plate Holder and the Printer Mechanism 
    with the screw (A).
    3. Verify the Printer Mechanism and Lower Housing are 
    tightly engaged (no rattling), and then secure the Shield Plate 
    Holder to the Lower Housing.
    4. Secure the Printer Mechanism and Lower Housing with 
    screws (x5). (Tighten the screws in the order shown in Figure 
    4-51)
    5. Secure the electrode cable to the Front Paper Guide with the 
    screw.
    Route the Ink Tube and the Waste Ink Tube through the three 
    grooves of the Lower Housing.
    Figure 4-54. Reinstalling the Waste Ink Tube
    GrooveWaste Ink Tube
    Ink Tube 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 88
    Confidential
    4.4.5  Carriage Shaft / Carriage Unit
    1.Remove the Printhead / CSIC Assy. (p.81)
    2.Remove the CR Scale. (p.79)
    3.Remove the APG Assy. (p.78)
    4. Rotate the PG Cam (Right) to adjust its positions other than PG++ downside.
    Figure 4-57. Adjusting the PG Cam
    Attach the Label, Ink Position (parts code: 1510078) at the 
    position in the figure below.
    Figure 4-55. Attaching the Label, Ink Position
    
    
    
    
    After replacing the Printer Mechanism, always make the required 
    adjustments referring to the following.
    “Chapter 5 Adjustment (p.128)”
    Label, Ink Position
    25 mm
    1mm ± 1mm
    	
    
    When only removing the Carriage Shaft, you do not need to 
    perform 5.3.2 PG Adjustment (p143). In that case, mark the 
    position of the rib on the Parallelism Adjust Bushing (Left/Right) 
    before removing them, and make sure to align the markings with 
    the ribs when installing them.
    Figure 4-56. Marking Position
    Parallelism Adjust Bushing (Left)
    Mark the position of the rib
    Parallelism Adjust Bushing (Right)
    Mark the position of the rib
    PG Cam (Right) 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 89
    Confidential
    5. Remove the two C.B.S. M3 x 6 screws that secure the Frame Support Plate (Left), 
    and remove it.
    Figure 4-58. Removing the Left Frame Support Plate6. Remove the foot of Left PG Torsion Spring from tab A, and remove the coil 
    section from tab B to remove Left PG Torsion Spring from the Main Frame.
    Figure 4-59. Removing the Left PG Torsion Spring
    7. Remove the foot of Right PG Torsion Spring from tab A, and remove the coil 
    section from tab B to remove the Right PG Torsion Spring from the Main Frame.
    Figure 4-60. Removing the Right PG Torsion Spring
    Insert the Left Frame Support Plate into the notch on the Main 
    Frame. See Figure 4-58 (p.89)
    Align the two tabs on the Main Frame and the tab on the Paper 
    EJ Frame Assy with the three positioning holes on the Frame 
    Support Plate (Left). See Figure 4-58 (p.89)
    
    Align the tab (rear side) of the Left Frame Support Plate with the 
    outside of the Left CR Shaft Mounting Plate. See Figure 4-58 
    (p.89)
    Tighten the screws in the order shown in Figure 4-58
    1
    2
    2) C.B.S. M3x6
    (8±1 kgf.cm)
    Tab
    Tabs
    Left Frame Support Plate
    Paper EJ Frame AssyNotch
    Left PG Torsion Spring
    Tab A
    Tab B
    Right PG Torsion SpringTab A
    Tab B 
    						
    							WorkForce 1100/Epson Stylus Office T1110/B1100/T1100/Epson ME Office 1100 Revision C
    Disassembly And Assembly Disassembling the Printer Mechanism 90
    Confidential
    8. Remove CR Shaft Mounting Plate Fixed Spring from the tab and notch on the 
    Main Frame, and pull out the spring in the direction of the arrow.
    Figure 4-62. Removing CR Shaft Mounting Plate Fixed Spring9. Remove the extension spring for the Driven Pulley Holder from the Main Frame 
    and the tab on the Drive Pulley Holder with needle-nose pliers.
    Figure 4-63. Removing the Extension Spring for the Driven Pulley Holder
    10. Slide Driven Pulley Holder to the right end of the notch on the Main Frame, and 
    Remove the Driven Pulley Holder toward you.
    Figure 4-64. Removing the Driven Pulley Holder
    Place the feet of Left PG Torsion Spring and Right PG Torsion 
    Spring on the Carriage Shaft.
    Figure 4-61. Reinstalling PG Torsion Springs
    Insert the foot of CR Shaft Mounting Plate Fixed Spring into the 
    notch on the Main Frame (rear side). (See Figure 4-62 (p.90))
    Foot
    Left Side
    Foot
    Right Side
    Tab
    CR Shaft Mounting Plate Fixed Spring
    Notch
    Notch (rear side)
    Tabs
    Extension spring for the 
    Driven Pulley HolderDriven Pulley Holder
    Driven Pulley Driven Pulley Holder 
    						
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