Land Rover Defender 02my Owners Handbook 2nd Edition Rover
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Vehicle Recovery 140 Suspended tow WARNING Your vehicle has permanent four wheel drive - the propeller shaft MUST be detached from the axle to be trailed before towing. If the front axle is to be trailed, ALWAYS adhere to the following precautions: •Ensure the four bolts securing the front propeller shaft to the gearbox are tightly secured with the appropriate nuts after disconnecting the propeller shaft - otherwise serious damage to the gearbox may occur. •Unlock the steering. •Secure the steering wheel and/or linkage in the straight ahead position - the steering lock MUST NOT be used for this purpose. WARNING The propeller shaft MUST only be reconnected by a qualified Land Rover engineer. Contact your Land Rover dealer for further information. TRANSPORTER OR TRAILER LASHING Use the towing rings on the front and rear cross members as lashing points (see illustration). DO NOT secure lashing hooks or trailer fixings to any other part of the vehicle.
Fuses 141 FusesFUSES Fuses are simple circuit devices which protect electrical equipment against the effects of excess current. A ‘blown’ fuse is indicated when the electrical equipment it protects becomes inoperative. Fuses are colour coded to help identify their amperage, as follows: Fuse colours MAIN FUSE BOX The main fuse box is fitted below and to one side of the steering column; to access the fuses, remove the cover by turning the fixing screws fully anti-clockwise. Checking or renewing a fuse Always turn the starter switch to position ‘O’ and switch off the affected electrical circuit before removing a fuse. WARNING Fit only replacement fuses of the same rating and type. Always rectify the cause of the failure before replacing a fuse. Seek qualified assistance if necessary. VIOLET 3 amp TA N 5 amp BROWN 7.5 amp RED 10 amp BLUE 15 amp YELLOW 20 amp WHITE 25 amp GREEN 30 amp ORANGE 40 amp H3750
Fuses 142 A break in the wire inside the fuse indicates that the fuse has blown and must be replaced. Always replace a fuse with another of the same value, however, if the replacement fuse blows immediately the circuit MUST be checked by a qualified dealer. NOTE: There are a number of spare fuses housed on the underside of the fuse box cover (arrowed in illustration). A label in the fuse box cover shows the circuits protected, the fuse values and their locations. They are also listed on the following page. 5A 20A 5A 10A 30A 30A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 20A 20A 20A 20A 20A 15A 5A 10A 10A 10A 10A 15A 10A5A 20A 5A 10A 30A 30A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 20A 20A 20A 20A 20A 15A 5A 10A 10A 10A 10A 15A 10A H3751
Fuses 143 Fuse specification Fuse numberRating (amps)Circuit protected 8 10 Alarm system, ignition 9 15 Wipers & washers - front 10 10 Wipers & washers - rear 11 10 Anti-lock brakes * 12 10 Engine ECU (Td5 engine) 13 10 Brake lights 14 10 Reversing lights, glow plugs 15 5 Headlights (dim dip), ignition, air conditioning, cooling fan, instruments, heated rear window, warning lights 16 20 Cigar lighter, heater blower 17 5 Radio 18 10 Side lights - LH, instrument illumination 19 10 Side lights - RH 20 10 Switch illumination, headlight levelling 21 10 Indicators 22 10 Headlight dipped beam - RH 23 10 Headlight dipped beam - LH 24 10 Headlight main beam - RH 25 10 Headlight main beam - LH 26 10 Rear fog guard light 27 10 Alarm sounder 28 30 Air conditioning blower 29 20 Air conditioning compressor, cooling fan 30 10 Interior lights, instruments, radio, diagnostic connector 31 15 Hazard warning lights 32 20 Heated rear window 33 20 Heated seats * 34 20 Electric window - RH 35 20 Electric window - LH 36 30 Heated front screen * 37 - -
Fuses 144 SECONDARY FUSE BOX WARNING Fit only replacement fuses of the same rating and type. Always rectify the cause of a failure before replacing a fuse. Seek qualified assistance if necessary. The secondary fuse box is located under the right hand front seat (see ‘Seat cushion removal’, page 21 for access procedure). Press the catch (arrowed in illustration) to release the cover. Information on the underside of the cover identifies the fuses and their ratings. This information is also listed below.Owners are advised against removing or replacing the relays identified on the underside of the fuse box lid as: GLOW PLUG (100A), AIR CON (60A), SPARE (60A), ABS PUMP RELAY (30A), IGNITION (60A) and LIGHTS (30A). Failure of any of these items should be investigated by a qualified technician. NOTE: On TD5 models, an additional fuse is taped to the wiring harness alongside the secondary fuse box. This fuse protects the engine management sensors 20 15 30 20 20 307654321 20 H3602 Fuse No.Value (amps)Circuit protected 1 30 ABS 2 20 Accessory socket, trailer 320Horn 4 20 Fuel pump 530Main relay 6 15 Alarm, hazards 7 20 Alarm sounder, CDL
Bulb Replacement 145 Bulb ReplacementREPLACING BULBS Check the operation of all exterior lights before you drive the vehicle. Replacement bulbs NOTE: All bulbs must be rated at 12 voltsHalogen bulbs Halogen bulbs are used for headlights. Take care NOT to touch this type of bulb with your fingers; always use a cloth to handle them. If necessary, clean the bulb with methylated spirits to remove fingerprints. IMPORTANT INFORMATION Before replacing a bulb, always switch off the starter switch and appropriate lighting switch to prevent any possibility of a short circuit. Only replace bulbs with the same type and specification. BulbWatts Headlights dipped/main beam 60/55 Front side lights 5 Direction indicators 21 Side repeater lights 5 Reverse lights 21 Rear fog guard lights 21 Tail lights 5 Stop lights 21 High mounted stop light 21 Number plate lights 4 Interior courtesy lights 10
Bulb Replacement 146 HEADLIGHT UNIT Light unit removal To replace the headlight bulb, remove the light unit as follows: •Remove the four screws (1) retaining the side and direction indicator lights (2), release them forward and disconnect the electrical connectors. •Remove the two screws (3) and withdraw the plastic finisher (4). •Remove the headlight retaining screw (5), rotate the headlight clockwise to disengage and lift out the headlight.Headlight bulb replacement Disconnect the electrical multi-plug (6) and remove the rubber cover. Release the spring clip (7) which holds the bulb and withdraw the bulb from the light unit. When replacing the bulb, ensure that the larger tab is pointing towards the top of the headlight, then secure the spring clip. Replace the rubber cover, pressing the centre firmly to seal around the electrical contacts of the bulb, then refit the multi-plug. NOTE: Do not touch the bulb glass with your fingers. If necessary, clean the bulb with methylated spirits. H3641 14 3 3 1 675 2 2
Bulb Replacement 147 SIDE, TAIL, STOP & DIRECTION INDICATOR LIGHTS Remove the two retaining screws and withdraw the unit. Twist the lens anti-clockwise to release the bulb unit and push and twist the bulb to remove. REVERSE & REAR FOG GUARD LIGHTS Remove the retaining screws and withdraw the lens, then push and twist to release the bulb. SIDE REPEATER LIGHT Push the lens firmly to the left and withdraw the light unit from the wing. Twist to release the bulb holder from the lens unit, then pull the bulb from its socket. When refitting, ensure that the little tabs (arrowed in illustration) are pointed to the right and are inserted into the aperture before pushing the light unit into position in the wing. H3654 H3658 H3655
Bulb Replacement 148 NUMBER PLATE LIGHTS There are two bulbs in the number plate light unit. To access, remove the securing screw, remove the cover and twist to remove the appropriate bulb. HIGH MOUNTED STOP LIGHT Remove both retaining screws and the cover from the rear of the light unit. Twist the bulb holder anti-clockwise to remove. Push and twist anti-clockwise to release the bulb. INTERIOR COURTESY LIGHTS Insert a small flat-bladed screwdriver into the indent on the side of the lens and carefully prise the lens from the light unit, then ease the bulb from the bulb holders to remove. When replacing the lens, first locate the lug (arrowed in illustration), then push the lens into position. H3656 H3657 H3622
Technical Data Technical Data LUBRICANTS AND FLUIDS . . . . . . . . . . . . . . . . 151 CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . 155 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 WHEELS & TYRES . . . . . . . . . . . . . . . . . . . . . . . 156 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 OFF-ROAD PERFORMANCE . . . . . . . . . . . . . . . . 159 VEHICLE WEIGHTS . . . . . . . . . . . . . . . . . . . . . . 160 TOWING WEIGHTS . . . . . . . . . . . . . . . . . . . . . . 162 TOW BAR DIMENSIONS . . . . . . . . . . . . . . . . . . 163 FUEL CONSUMPTION . . . . . . . . . . . . . . . . . . . . 164