Yamaha Waverunner 3 Manual

							8-14
E
HULL
HOODSTEERING MASTER
SERVICE POINTS
Steering master components inspection
1. Inspect:
Each component part
Damage/wear →
 Replace the steering
master. 
						

							8-15
E
HULL
HOOD
REMOTE CONTROL CABLES AND 
SPEED SENSOR LEAD
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REMOTE CONTROL CABLES 
AND SPEED SENSOR LEAD 
REMOVALFollow the left “Step” for removal.
Service lid 1 Refer to “FRONT HOOD”.
Front seat assembly Refer to “SEATS AND HAND GRIP”.
Glove compartment Refer to “STEERING CONSOLE COVER”.
1 Steering cable end 1
2 Nut/washer 2/2
3Bracket 1
4Nut 2
5 Steering cable holder 1 
						

							8-16
E
HULL
HOOD
REMOTE CONTROL CABLES AND 
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6Nut 1
7 Steering cable 1
8 Packing 1
9 Speed sensor coupler 1
10 Nut 1
11 Cap 1
12 Screw 4
13 Speed sensor 1
14 Shift cable end 1
15 Nut 2 
						

							8-17
E
HULL
HOOD
REMOTE CONTROL CABLES AND 
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
16 Shift cable holder 2
17 Nut 1
18 Shift cable 1
19 Packing 1
20 Nut 1
21 Pin 1
22 QSTS cable end 1
23 Nut 1
24 QSTS cable 1
25 Packing 1
Reverse the removal steps for installation. 
						

							8-18
E
HULL
HOOD
REMOTE CONTROL CABLES AND SPEED SENSOR 
LEAD
SERVICE POINTS
 WARNING
When routing the cables, do not grasp the
cable by the outer crimped sheath or steel
end. This could deform or loosen the cable
end due to extreme angles and or pressure.
Always hold the cables by the outer cover
below the crimp.
If a cable becomes damaged replace it.
Never attempt to repair a damaged cable.
Remote control cables inspection
1. Inspect:
Steering cable
QSTS cable
Shift cable
Frays/kinks/rough movement →
 
Replace.
Steering cable (jet pump end) installation
1. Install:
Steering cable 
 WARNING
The steering cable must be screwed in at
least 8 mm (0.31 in).
Steering cable set length 
a 
(jet pump end):
14.5 mm (0.57 in)
Steering cable stopper installation
1. Install:
Steering cable stopper
 WARNING
Be sure to the steering cable stopper into
the groove in the outer cable as shown in
the illustration. 
						

							8-19
E
HULL
HOOD
REMOTE CONTROL CABLES AND 
SPEED SENSOR LEAD
QSTS cable (jet pump end) installation
1. Install:
QSTS cable (jet pump end) 
 WARNING
The QSTS cable must be screwed in more
than 8 mm (0.31 in).
QSTS cable set length 
a 
(jet pump end):
13.6 mm (0.54 in)
QSTS cable stopper installation
1. Install:
QSTS cable stopper
 WARNING
Be sure to fit the projection 
1 on the QSTS
cable stopper into the groove in the outer
cable.
Shift cable (jet pump end) installation
1. Install:
Shift cable (jet pump end) 
 WARNING
The shift cable must be screwed in more
than 8 mm (0.31 in).
Shift cable set length 
a 
(jet pump end):
13.6 mm (0.54 in) 
						

							8-20
E
HULL
HOOD
REMOTE CONTROL CABLES AND 
SPEED SENSOR LEAD
Shift cable holder installation
1. Install:
Shift cable holders
NOTE:
Install the shift cable holders so that mark a
and mark b
 are in the positions shown in the
illustration.
Shift cable stopper installation
1. Install:
Shift cable stopper
 WARNING
Be sure to fit the projection 
1 on the shift
cable stopper into the groove in the outer
cable.
Remote control cables adjustment
Refer to “CONTROL SYSTEM” in Chap-
ter 3. 
						

							8-21
E
HULL
HOODFRONT HOOD
FRONT HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FRONT HOOD REMOVAL
Follow the left “Step” for removal.
1 Nut/washer 4/4
2 Front hood assembly 1
3Bolt 4
4Bolt 2
5 Hinge assembly 1
6Bolt 2
7 Hood lock assembly 1
27
6
48
9
3
5
111 10
6 × 18 mm 
6 × 18 mm 
5.4 N • m (0.54 kgf 
• m, 3.9 ft 
• Ib)
6 × 30 mm 
5.4 N •
 m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 
1.5 N • m (0.15 kgf 
• m, 1.1 ft 
• Ib)
LT
271
LT
242
LT
242
LT
242
6 × 10 mm  
						

							8-22
E
HULL
HOOD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8Bolt 4
9 Service lid 1 1
10 Screw 4
11 Service lid 2 1
Reverse the removal steps for installation.
27
6
48
9
3
5
111 10
6 × 18 mm 
6 × 18 mm 
5.4 N • m (0.54 kgf 
• m, 3.9 ft 
• Ib)
6 × 30 mm 
5.4 N •
 m (0.54 kgf • m, 3.9 ft • Ib)4 × 8 mm 
1.5 N • m (0.15 kgf 
• m, 1.1 ft 
• Ib)
LT
271
LT
242
LT
242
LT
242
6 × 10 mm 
FRONT HOOD 
						

							8-23
E
HULL
HOODFRONT HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HINGE DISASSEMBLY
Follow the left “Step” for disassembly.
1 Circlip 2
2 Pin (long) 1
3 Hinge 1
4 Pin (short) 1
5 Damper stay 1
6 Collar 2
7 Grommet 2
4
51
7
6
10
2
7
6
1
8
9 3