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Yamaha Waverunner 3 Manual

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    Page
    of 426
    							8-24
    E
    HULL
    HOODFRONT HOOD
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    8Clamp 1
    9 Damper boots 1
    10 Damper 1
    Reverse the disassembly steps for 
    assembly.
    4
    51
    7
    6
    10
    2
    7
    6
    1
    8
    9 3
    Not reusable 
    						
    							8-25
    E
    HULL
    HOOD
    STEERING CONSOLE COVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    METER AND MIRROR REMOVAL 
    Follow the left “Step” for removal.
    Handlebar assembly Refer to “HANDLEBAR”.
    Service lid 1 Refer to “FRONT HOOD”.
    1Clamp 1
    2 Multifunction meter coupler 3
    NOTE:
    The handlebar switch coupler and buzzer
    coupler have been disconnected.
    3Bolt 4
    4 Panel 1
    5 Band 1
    LT
    242
    LT
    242
    57
    9
    5610
    11
    1
    2 34
    5 × 20 mm 
    3.9 N • m (0.39 kgf 
    • m, 2.8 ft 
    • Ib)5 × 20 mm 
    3.9 N • m (0.39 kgf 
    • m, 2.8 ft 
    • Ib)
    6.9 N • m (0.69 kgf 
    • m, 5.0 ft 
    • Ib)
    8
    STEERING CONSOLE COVER 
    						
    							8-26
    E
    HULL
    HOODSTEERING CONSOLE COVER
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    6Bolt 4
    7 Multifunction meter 1
    8 Hose packing 1
    9 Grommet 1
    10 Nut/washer 4/4
    11 Mirror 2
    Reverse the removal steps for installation.
    LT
    242
    LT
    242
    57
    9
    5610
    11
    1
    2 34
    5 × 20 mm 
    3.9 N • m (0.39 kgf 
    • m, 2.8 ft 
    • Ib)5 × 20 mm 
    3.9 N • m (0.39 kgf 
    • m, 2.8 ft 
    • Ib)
    6.9 N • m (0.69 kgf 
    • m, 5.0 ft 
    • Ib)
    8
    Not reusable 
    						
    							8-27
    E
    HULL
    HOODSTEERING CONSOLE COVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    SIDE COVER REMOVAL 
    Follow the left “Step” for removal.
    1 Cup holder 1
    2Bolt 8
    3 Side cover 2
    4 Nut/washer 4/4
    5Bolt 4
    6Bracket 2
    Reverse the removal steps for installation.
    2 1
    5
    2
    2
    65
    2
    3
    6 × 22 mm 
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)
    6 × 22 mm 
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)LT
    271
    4
    2
    63
    4 
    						
    							8-28
    E
    HULL
    HOODSTEERING CONSOLE COVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    STEERING CONSOLE COVER 
    AND GLOVE BOX ASSEMBLY 
    REMOVAL Follow the left “Step” for removal.
    1 Nut/washer 2/2
    2Bolt 2
    3 Nut/washer 2/2
    4Bolt 2
    5Bolt 2
    6 Shift handle lever 1
    6 × 30 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    6 × 14 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    4
    9
    56
    3
    1101211
    7 2
    6 × 18 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    8 × 22 mm
    8 × 30 mm
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    20 N • m (0.2 kgf 
    • m, 14 ft 
    • Ib)
    8
    LT
    242
    LT
    271
    LT
    242 
    						
    							8-29
    E
    HULL
    HOODSTEERING CONSOLE COVER
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    7Bolt 2
    8 Steering console cover 1
    NOTE:
    To remove the console cover easily, pull the
    tilt lever up.
    9 Hood lock assembly 1
    10 Nut/washer 2/2
    11 Bolt 2
    12 Glove compartment assembly 1
    Reverse the removal steps for installation.
    6 × 30 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    6 × 14 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    4
    9
    56
    3
    1101211
    7 2
    6 × 18 mm 
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    8 × 22 mm
    8 × 30 mm
    5.4 N • m (0.54 kgf 
    • m, 3.9 ft 
    • Ib)
    20 N • m (0.2 kgf 
    • m, 14 ft 
    • Ib)
    8
    LT
    242
    LT
    271
    LT
    242 
    						
    							8-30
    E
    HULL
    HOODSTEERING CONSOLE COVER
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    GLOVE COMPARTMENT 
    DISASSEMBLYFollow the left “Step” for disassembly.
    1 Glove compartment 1
    2 Hinge assembly 2
    3Lid 1
    4 Gear assembly 2
    5Screw 2
    6 Latch 1
    Reverse the disassembly steps for 
    assembly.
    12
    4 3
    6
    LT
    271
    6 × 14 mm 
    5.4 N •
     m (0.54 kgf • m, 3.9 ft • Ib)
    2
    45 
    						
    							8-31
    E
    HULL
    HOODSTEERING CONSOLE COVER
    SERVICE POINTS
    Glove compartment assembly installation
    1. Install:
    Hinge assembly
    NOTE:
    When installing the hinge assembly, make
    sure that the springs are in the position shown. 
    						
    							8-32
    E
    HULL
    HOODHOSES
    HOSES
    EXPLODED DIAGRAM
    REMOVAL AND INSTALLATION CHART
    Step Procedure/Part name Q’ty Service points
    HOSES REMOVAL
    Follow the left “Step” for removal.
    Fuel tank Refer to “FUEL TANK AND FUEL PUMP 
    MODULE” in Chapter 4.
    NOTE:
    When removing the ventilation hose and
    fuel tank breather hose, it is not necessary
    to remove the fuel tank.
    1 Band 4
    2 Ventilation hose 2
    3 Fuel tank breather hose 2
    (VENT)
    (VENT) (VENT)
    1
    2 1
    2
    7
    8
    1
    6
    4
    5
    35
    4
    6
    8
    7
    FWD
    4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
    1
    3 
    						
    							8-33
    E
    HULL
    HOODHOSES
    EXPLODED DIAGRAM
    Step Procedure/Part name Q’ty Service points
    4Clamp 2
    5 Cooling water hose 2
    6Nut 2
    7 Cooling water pilot outlet 2
    8 Packing 2
    Reverse the removal steps for installation.
    (VENT)
    (VENT) (VENT)
    1
    2 1
    2
    7
    8
    1
    6
    4
    5
    35
    4
    6
    8
    7
    FWD
    4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
    1
    3 
    						
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