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Haynes Yamaha Xv V Twins Manual

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    IND-5 
    Index
    
    Side covers, removal and installation
    
    XV535 models, 7A-4
    
    XV700 through 1100 models, 7B-2
    
    Sidestand switch, check and replacement, see Switch
    
    Spark plugs, replacement, 1-18
    
    Specifications, general, 0-7
    
    Speedometer and cable, removal and installation,
    
    XV535 models, 8A-7
    
    Sprockets (chain drive models), check and replacement, 5B-20
    
    Starter
    
    clutch, removal, inspection and installation
    
    XV535 models, 8A-17
    
    XV700 through 1100 models, 8B-16
    
    motor disassembly, inspection and reassembly
    
    XV535 models, 8A-13
    
    XV700 through 1100 models, 8B-13
    
    motor replacement
    
    XV535 models, 8A-13
    
    XV700 through 1100 models, 8B-12
    
    . relay, check and replacement
    
    XV535 models, 8A-12
    
    - XV700 through 1100 models, 8B-11
    
    starting circuit cut-off relay, check and replacement
    
    XV535 models,-8A-23
    
    XV700 through 1100 models, 8B-12
    
    Steering, head bearings, check and adjustment, 1 -24
    
    Steering, head bearings, replacement
    
    XV535 models, 5A-6
    
    XV700 through 1100 models (1981 through 1983), 5B-6
    
    XV700 through 1100 models (1984 and later), 5B-7
    
    Suspension
    
    XV535 models, 5A-1 through 5A-16
    
    XV700 through 1100 models, 5B-1 through 5B-26
    
    check, 1-26
    
    forks, see Forks
    
    rear shock absorber, removal and installation, see Shock absorber
    
    rear suspension unit, removal and installation, see Suspension unit
    
    swingarm, removal and installation, see Swingarm
    
    swingarm bearings, see Swingarm
    
    Suspension unit, removal and installation (1981 through 1983
    
    models), see Rear suspension unit
    
    Swingarm
    
    bearings, check
    
    XV535 models, 5A-13
    
    XV700 through 1100 models, 5B-18
    
    bearings, replacement
    
    XV535 models, 5A-15
    
    XV700 through 1100 models, 5B-25
    
    removal and installation
    
    XV535 models, 5A-15
    
    XV70Q through 1100 models, 5B-23
    
    Switch
    
    handlebar
    
    check
    
    XV535 models, 8A-9
    
    XV700 through 1100 models, 8B-11
    
    removal and installation
    
    XV535 models, 8A-11
    
    XV700 through 1100 models, 8B-11
    
    ignition main (key) switch, check and replacement
    
    XV535 models, 8A-9
    
    XV700 through 1100 models, 8B-10
    
    neutral, check and replacement
    
    XV535 models, 8A-11
    
    XV700 through 1100 models, 8B-11
    
    sidestand, check and replacement (all models), 8A-11 
    T
    
    Taillight and turn signal bulbs, replacement, see Bulbs
    
    Tensioner, cam chain, removal and installation, see Camshaft
    
    Throttle
    
    cables, removal, inspection and installation, see Cable
    
    freeplay check and adjustment, see Cable
    
    Tires
    
    check, 1-11
    
    tubed, general information, 6A-16
    
    tubeless, general information, 6B-20
    
    Tools, 0-9
    
    Transmission
    
    external shift mechanism, removal, inspection and installation,
    
    see Shift linkage
    
    shafts, disassembly, inspection and reassembly
    
    XV535 models, 2A-53
    
    XV700 through 1100 models, 2B-44
    
    shafts, removal and installation
    
    XV535 models, 2A-53
    
    XV700 through 1100 models, 2B-44
    
    shift cam and forks, removal, inspection and installation, see Shift
    
    cam and forks
    
    Troubleshooting, 0-16 through 23
    
    Tune-up, introduction, 1-7
    
    Tune-up and routine maintenance, 1-1 through 28
    
    Turn signals
    
    bulbs, replacement, see Bulbs
    
    circuit check
    
    XV535 models, 8A-7
    
    XV700 through 1100 models. 8B-6
    
    V
    
    Valve, clearance check and adjustment, 1-21
    
    Valve, seats and guides, servicing
    
    XV535 models, 2A-18
    
    XV700 through 1100 models. 2B-20
    
    w
    
    Wheels
    
    alignment check (all modelsi. 6A-11
    
    check, 1-11
    
    front whee Stallation
    
    XV535 moaeis. 6A-11
    
    XV700 througi 1100 models, 6B-15
    
    inspection ana repair
    
    XV535 models. 6A-10
    
    XV700 through 1100 models, 6B-15
    
    rear wheel, removal and installation
    
    XV535 models. 6A-12
    
    XV700 through 1100 models, 6B-16
    
    wheel bearings, inspection and maintenance
    
    XV535 models. 6A-13
    
    XV700 through 1100 models, 6B-18
    
    Wiring diagrams, 9-1
    
    Working facilities, 0-13 
    						
    							
    Common spark plug conditions
    
    NORMAL
    
    Symptoms: Brown to grayish-tan color and slight
    
    electrode wear. Correct heat range for engine and
    
    operating conditions.
    
    Recommendation: When new spark plugs are
    
    installed, replace with plugs of the same heat range.
    
    WORN
    
    Symptoms: Rounded electrodes
    
    with a small amount of deposits on
    
    the firing end. Normal color. Causes
    
    hard starting in damp or cold
    
    weather and poor fuel economy.
    
    Recommendation: Plugs have
    
    been left in the engine too long.
    
    Replace with new plugs of the
    
    same heat range. Follow the rec-
    
    ommended maintenance schedule.
    
    CARBON DEPOSITS
    
    Symptoms: Dry sooty deposits
    
    indicate a rich mixture or weak igni-
    
    tion. Causes misfiring, hard starting
    
    and hesitation.
    
    Recommendation: Make sure the
    
    plug has the correct heat range.
    
    Check for a clogged air filter or
    
    problem in the fuel system or
    
    engine management system. Also
    
    check for ignition system problems.
    
    ASH DEPOSITS
    
    Symptoms: Light brown deposits
    
    encrusted on the side or center
    
    electrodes or both. Derived from oil
    
    and/or fuel additives. Excessive
    
    amounts may mask the spark,
    
    causing misfiring and hesitation
    
    during acceleration.
    
    Recommendation: If excessive
    
    deposits accumulate over a short
    
    time or low mileage, install new
    
    valve guide seals to prevent seep-
    
    age of oil into the combustion
    
    chambers. Also try changing gaso-
    
    line brands.
    
    OIL DEPOSITS
    
    Symptoms: Oily coating caused
    
    by poor oil control. Oil is leaking
    
    past worn valve guides or piston
    
    rings into the combustion chamber.
    
    Causes hard starting, misfiring and
    
    hesitation.
    
    Recommendation: Correct the
    
    mechanical condition with neces-
    
    sary repairs and install new plugs.
    
    GAP BRIDGING
    
    Symptoms: Combustion deposits
    
    lodge between the electrodes.
    
    Heavy deposits accumulate and
    
    bridge the electrode gap. The plug
    
    ceases to fire, resulting in a dead
    
    cylinder.
    
    Recommendation: Locate the
    
    faulty plug and remove the deposits
    
    from between the electrodes. 
    TOO HOT
    
    Symptoms: Blistered, white insu-
    
    lator, eroded electrode and
    
    absence of deposits. Results in
    
    shortened plug life.
    
    Recommendation: Check for the
    
    correct plug heat range, over-
    
    advanced ignition timing, lean fuel
    
    mixture, intake manifold vacuum
    
    leaks, sticking valves and insuffi-
    
    cient engine cooling.
    
    PREIGNITION
    
    Symptoms: Melted electrodes.
    
    Insulators are white, but may be
    
    dirty due to misfiring or flying
    
    debris in the combustion chamber.
    
    Can lead to engine damage.
    
    Recommendation: Check for the
    
    correct plug heat range, over-
    
    advanced ignition timing, lean fuel
    
    mixture, insufficient engine cooling
    
    and lack of lubrication.
    
    HIGH SPEED GLAZING
    
    Symptoms: Insulator has yellow-
    
    ish, glazed appearance. Indicates
    
    that combustion chamber temper-
    
    atures have risen suddenly during
    
    hard acceleration. Normal deposits.
    
    melt to form a conductive coating.
    
    Causes misfiring at high speeds.
    
    Recommendation: Install new
    
    plugs. Consider using a colder plug
    
    if driving habits warrant.
    
    DETONATION
    
    Symptoms: Insulators may be
    
    cracked or chipped. Improper gap
    
    setting techniques can also result
    
    in a fractured insulator tip. Can lead
    
    to piston damage.
    
    Recommendation: Make sure the
    
    fuel anti-knock values meet engine
    
    requirements. Use care when set-
    
    ting the gaps on new plugs. Avoid
    
    lugging the engine.
    
    MECHANICAL DAMAGE
    
    Symptoms: May be caused by a
    
    foreign object in the combustion
    
    chamber or the piston striking an
    
    incorrect reach (too long) plug.
    
    Causes a dead cylinder and could
    
    result in piston damage.
    
    Recommendation: Repair the
    
    mechanical damage. Remove the
    
    foreign object from the engine
    
    and/or install the correct reach
    
    plug. 
    						
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