Yamaha Fz 09 2014 Manual

							EA$Z1830 
GENERAL CHASSIS 
Removing the seat  and battery 
2.2 Nm (0.22 m. kg!, 1.6 It ·  lbf) 
Order 
1 
2 
3 
4 
5 
6 
~ 
4~'· 
[o ~ 
5 
Job/Parts to remove 
Rider sea t 
Battery  band 
Negative 
battery lead 
Posit ive  battery lead 
Battery 
Space r 
GENERAL CHASSIS 
1 
Qty Remarks 
1 
1 
1  Disconnect. 
1  Disconnect . 
1 
1 
4-1  
						

							GENERAL CHASSIS 
Removing the rear cover 
7 Nm (0.7 m. kgl, 5.1 It 0 lbl) [l\l 7 Nm (0.7 m • k gl, 5.1 It · lbl) I 
3 
2  
7  Nm (0.7 m • kgf, 5.1 It · lb f) 
1 
r-
Order  Job/Parts to remove  Qty Remarks 
Rider 
seat  Refer 
to  GE NER AL  CHASSIS  on  page 
4· 1. 
1 Rear  side  cov er (left) 1 
2 Rear  sid e  cov er  (right ) 1 
3 Sea t bracket 1 
4 
Tai l /brake  light  couple r 1 Oisconnect . 
5 Tail /bra ke  light 1 
6 L icense plate  light connect or 2 Oisc onnect. 
7 Rear turn s igna l li g ht cou ple r 2 Disco nne ct. 
8 Mudgua rd assemb ly , 
4-2  
						

							Removing the headlight and meter assembly 
[\J 1.3 Nm (0.13 m • kgf, 0.94 ft· lb!) J (J) ~~=-x-
~ 7 Nm (0.7 m. kgf, 5.1 ft -lbf) 11 /y.....::-~ 
~ 0.8 Nm (0.08 m. kgf, 0.59 ft· lbf) ~ 
3 
Order 
1 
2 
3 
4 
5 6 
7 
8 
9 
1 0 
11 
7 
?ca) 
(3) 
Job/Parts to remove 
H eadl ig ht unit side cover (left) 
T urn signal/posit io n light co upler  (left ) 
H eadl igh t 
unit side cover  (right) 
T u
rn signal/posit io n lig h t co upler (rig ht ) 
Aux iliary  lig h t coup le r 
Head light 
couple r 
Head light 
assemb ly 
Head light unit  cover 
Meter 
asse mbly 
Meter  asse mbly cou pler 
Meter  braeke t 
4-3 
GENERAL CHASSIS 
1 
7 Nm (0.7 m • kgf, 5.1 ft .tbf) 
Qty Remarks 
1 
1  Disconnect. 
1 
1  Disconnect. 
1  Disconnect. 
1  Disconnect. 
1 
1 
1 
1 
D
isconnect. 
1  
						

							GENERAL CHASSIS 
Removing the air scoop and fuel tank cover 
1.5 Nm 0.15 m. kgf, 1.1 ft· lbl 
5 
(j 
1 
1.5 Nm {0.15 m. kgf, 1.111 • lbl) 
Order  Job/Parts to remove Qty Remarks 
, Air scoop  (left) , 
2 A ir  scoop  (r ig ht) 1 
3 F uel  tank cover , 
4 Fuel  tank  mole (left) 1 
5 Fuel tank mole (rig ht) 1 
4-4  
						

							EA$1AC1«l1 
REMOVING THE AIR SCOOPS 
1. Remove: 
• Air  scoop (left)  1 
YTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
a. Remove  the air  scoop bolt  2 and  quic k fas­
teners 3. 
b. P ull the  air  scoop  off at the areas a shown. 
••••••••••••••••••\
•••••••••••••• 
2.  Remove: 
• Air  scoop  (right) 1 
••••••••••••••••••\
•••••••••••••• 
a. Remove  the air  scoo p bolt  2 and  quic k  fas-
teners 
3. 
b. Pull the  air  scoop  off at the areas a shown  . 
.,/ 
EA$1AC1«l2 
INSTALLING THE AIR SCOOPS 
1 

. 
Ins tall: 
• A ir 
scoop (left)  1 
YTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
a. Insert th e  project ion a on  the air  scoop  into 
the  gr
ommet b and  insert  the pro jectio n c 
on the 

a ir  scoop  into  the 
hole  d. 
b. Install the  air  scoop bolt and  quick  faste ner 
screws,  and  then tigh ten  th e bolts to spec ifi ­
cati on. 
Air scoop bolt 
1 .5  Nm (0 .15 m·kgf, 1 .1 ft·lbf) 
4-5 
GENERAL CHASSIS 
• ••••••••••••••••••\
••••••••••••• 
2. Install: 
• Air 
scoop  (right) 1 
TTYTTTYYTTTYTTTYYTTTYTTTYTTTYYTT 
a. Insert the pro jecti on a on the  air  scoop  in to 
the  grommet 
b and  inse rt the projec tion c  
o n  the  air scoop into the hole  d. 
b. Install the  air  scoop bolt and  quick  fas tener 
screws , and 
then  tigh ten  the bolts to spec ifi­
catio n. 
A ir scoop bolt 
1.5  Nm (0.15  m-kgf , 1.1 ft·lbf) 
INSTALLING THE FUEL TANK MOLE S 
1. Install: 
•  Fue l 
t a nk 
mo le  (left)  1  
••••••••••••••••••\
•••••••••••••• 
a. Install the hole  a in  the fuel ta nk mole onto 
the  project ion 
b on  the  air  scoop  stay.  
						

							1 
a 
••••••••••••••••••\
•••••••••••••• 
2. Install: 
•  Fue l 
tank mole (right)  1  
YYTTTYTTTYYTTTYTTTYYTTYYTTTYTTTY 
a . Install the ho le  a  in  the fue l tank mo le o nto 
the  project
ion b on  the  air scoop  stay. 
1 
a 
GENERAL CHASSIS 
4-6  
						

							Removing the air filter case 
ll, 7 Nm (0.7 m  . kgf, 5.1 ft • lbf) 
Order  Job/Parts to remove 
Rider 
seat 
Ai r scoop /F uel  ta nk  cove r 
Fuel ta nk 
1 ECU (engi ne co ntr o l unit) 
2 ECU  coupler 
3 Air filt e r c a se  cove r 
4 Air filt er  elemen t 
5 Air filt e r c a se  joi nt clamp screw 
6 Ai r in ductio n system  hose 
7 Cylinder  head  brea ther hose 
8 Ai r filter case 
4 
Qty 
1 
2 
1 
1 
3 
1 
1 
1 
4-7 
GENERAL CHASSIS 
1 
1.6  Nm (0.16  m· kgf, 1.2 ft .fbf) 
~ 2 .8  Nm (0 .28 m • kgf, 2.0 ft • lbf} 
Remarks 
Refer  to 
 GE NER AL  CHASS IS  on  page 
4· 1. 
Refer  to  G ENE RAL  CH ASS IS  on  page 
4-1 . 
R efer  to  F UE L TA NK o n  page  7-1. 
D isconnect. 
l oose
n. 
Disco nnect. 
D isconnect  
						

							EA$Z1870 
FRONT WHEEL 
Removing the front wheel and  brake  discs 
~ 35 Nm 3.5 m • k I , 25 It · lbl) 
~ 23 Nm (2 .3  m • kgf,  1711 · lbf) 
i(, 65 Nm (6 .5  m • kgf,  47 It · lbf) 
it 18 Nm (1 .8 m. kgf, 13 It ·lbl) 
7 
5 
Order Job/Parts to remove 
1 Reflec to r 
2 Front  brake caliper 
3 Wheel a xle pinch bOlt 
4 Wheel  axle 
5 Fr on t wheel 
6 Colla r 
7 Fr on t brake  disc 
7 
Q ty 
2 
2 
1 
1 
1 
2 
2 
4-8 
FRONT WHEEL 
2 
i(, 35 Nm (3.5  m • kgl, 25 It · lbl) 
i(, 1 8 Nm (1.8  m • kgf, 13 It · lbf) 
6 
R emarks 
Loose n.  
						

							Disassembling the front wheel 
Order Job/Parts to remove 
1 Oil seal 
2 W heel bearin g 
3 Spacer 
Qty 
2 
2 
1 
4-9 
FRONT WHEEL 
2 mm 
1 
Remarks  
						

							EA$Z1900 
REMOVING THE FRONT WHEEL 
1. 
Stand the veh ic le on  a leve l su rface. 
EWAt3 120 
AwARNING 
Securely support the vehicle so that there is 
no danger of it falling over. 
2. Remove: 
• Left b rake caliper 
• 
R i

gh t brake 
caliper 
NOTICE ~~~~~~~~~~~~~ 
Do not apply the brake lever when removing 
the brake calipers. 
3. E levate: 
• 
Fron t whee

l 
TIP~~~~~~~~~~~~~~­
Place the veh icle on a su itab le stand  so that  the 
front whee l is elevated. 
4. Loosen: 
•  Wheel  axle pinch bolt 
5. Remove: 
•Wheel  axle 
• 
Fron t whee

l 
EAS21910 
DISASSEMBLING THE FRONT WHEEL 
1. Remove: 
•Oil seals 
•  Wheel 
bearings 
YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY 
a. Clean the  surfac e  of th e fro nt whee l hub. 
b .  Remove  the 
oil seals  1 with  a flat- head 
screwdriver. 
TIP~~~~~~~~~~~~~~~ 
To  prevent  damaging the wheel,  place a  rag 2 
between  the screwdr iver and the wheel surface. 
0 
I 
c .  Remove  the whee l bearings 3 with  a ge ner­
al 
beari ng 

p uller. 
FRONT WHEEL 
....,,.., 
CHECKING THE FRONT WHEEL 
1. Check: 
• Wheel  axle 
Ro
ll the wheel  axle on a flat surface. 
Bends 
-> Replace. 
EWA134&0 
AwARNING 
Do not attempt to straighten a bent wheel ax­
le. 
2. Check: 
• Tire 
• 
Front whee l 
Damage/wear -> Replace. 
Refer  to CHECKING T HE TIRES on  page 
3
-15 and CHECKING THE WHEELS on 
page  3-15. 
3. Measure: 
•  Rad ial w heel runou t 1 
•  Lateral  whee
l 
runou t 2 
Ove r the  speci fied limits-> R epla ce. 
Radial 
wheel runout limit 
1. 0 mm (0 .04 in) 
Lateral wheel runout llmit 
0.5 mm (0.02 in) 
4-10