Yamaha Fz 09 2014 Manual
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Shifting mechanism Shift mechanism type Shift fork guide bar bending li mit Shift fork thickness Air filter Air filter element Fuel pump Pump type Maximum consumption amperage Fuel injector Model/qua ntity Throttle body Type /quant ity ID mark Throttle position sensor Resis ta nce Output voltage ( at idle) Accelerator position sensor Resistance O utput voltage Air induction system Reed valve bending limit Soleno id res istance Idling condition Eng ine i dling speed COo/o (Al system OFF , exhaust pipe) Intake vacuum Water temperature Oil temperatu re Fuel line pressure at idling T hrott le grip free play 2-6 ENGINE SPECIFICATIONS Shift drum and guide bar 0.050 mm (0.0020 in) 5.76-5.89 mm (0.2.268-0.2319 in) Oil-coated paper element Electrica l 3.3A 297500-1 110/3 FZ09E EACW41 -61/1 FZ09EC EACW41-B3/ 1 FZ09E 1 RC1 00 FZ09EC 1RC5 10 1.20-2.80 kn 0.63--0.73 v 1.08-2.52 kn 0.63--0.73 v 0.4 mm (0.02 in) 20-24 n 1100-1300 r / min 1.50-3.50 % 30.5-34.5 kPa (229-259 mmHg, 9.0-10.2 in H g) 90.0-110.0 °C (194 .00-230.00 °F) 75.0-95.o •c (167.00 -203.oo °FJ 300-390 kPa (3.0-3.9 kgf/cm2 , 43.5-56.6 psi) 3.0-5.0 mm (0.12-0.20 in)
EA$20300 CHASSIS SPECIFICATIONS Chassis Frame type Caste r ang le T ra il Front wheel Whee l type R im s i ze Rim ma ter ial Whee l travel Rad ial whee l run out lim it La teral wheel runo ut lim it Rear wheel Whee l type R im siz e R im ma ter ial Whee l travel Rad ial wheel runout limit Latera l w heel runo ut limi t Front tire Type Siz e Manu fa ctur er/mode l Manufacturer/mode l Wear limi t (fro n t) Rear tire Typ e Siz e Manufac turer/mode l Manufacturer/mode l Wear limi t (rea r) Tire air pressure (measured on cold tires) Load in g cond iti on Fron t Rear Load ing cond itio n Fron t Rear H igh-speed riding Front Rear Front brake Type O per atio n Front disc brake Disc outsi de diameter x thick ness Brake disc thickness limit 2-7 CHASSIS SPECIFICATIONS Diamo nd 2S.OO 0 103 mm (4.1 in) Cast whee l 1 7M/C x MT 3.SO Aluminum 13 7.0 mm (S.39 in ) 1.0 mm (0.04 in) O.S mm (0.02 in) Cast whee l 17M/C x MTS.SO Alum inum 130.0 mm (S.12 in ) 1.0 mm (0.04 in) O.S mm (0.02 in) T ub eless 120/70 ZR17M/C (S8W) BRIDGESTONE/S20F DUNLOP /D214F 1.0 mm (0.04 i n) T ub eless 180 /SS ZR17M/C (73W) BR IDGESTONE/S20R DUNLOP /D214 1.0 mm (0.04 i n) 0-90 kg (0-198 lb ) 2SO kPa (2.SO kgf/cm 2 , 36 psi) 290 kPa (2.90 kgf/cm2 , 42 psi) FZ09E 90-177 k g (198 -390 lb) FZ09EC 90-176 kg (198-388 lb) 2SO kPa (2.SO kgf/cm2 , 36 psi) 290 kPa (2.90 kgf/cm2 , 42 psi) 2SO kPa (2.SO kgf /cm2 , 36 psi) 290 kPa (2.90 kgf/cm2 , 42 psi) D ual disc brake R igh t ha nd ope rat ion 298.0 x 4.S mm (11.73 x 0.18 in ) 4.0 mm (0.16 in)
Brake disc runout lim it (as measured on wheel) Brake pad lin ing thickness (inner) Lim it Brake pad lin ing thickness (outer) Lim it Master cylinder inside d iameter Caliper cyli nder ins ide diameter Caliper cyli nder ins ide diameter Spec ified brake fluid Rear bra ke Type Opera tion Rear di sc brake D i sc outside diameter x th ickness Brake disc thickness lim it Brake disc runout lim it (as measured on wheel) Brake pad lin ing thickness (inner) Lim it Brake pad lin ing thickness (outer) Lim it Master cylinder inside d iamete r Caliper cylinder inside diameter Spec ified brake fluid S tee ring Steering bearing type Cen ter to lock ang le (left) Cen ter to lock ang le (righ t) F ront su spe nsio n Type Spring /s h ock absorber type Front fork travel Fork spring free lengt h Limit Collar le ngth Fork spring installed length Spring ra te Kl Spring stroke K 1 Inner tube outer diameter Inner tube bending limit Recommended oil Quantity ( left) Qua ntity (right) Level (left) Level (ri ght) Spring preload ad just ing pos itions Minimum Standard Maxim um 2-8 CHASSIS SPECIFICATIONS 0.10 mm (0.0039 in) 4.5 mm (0.18 in) 0.5 mm (0.02 in) 4 .5 mm (0.18 i n) 0.5 mm (0.02 in) 15.00 mm (0.59 in ) 30.23 mm (1.19 in ) 27.00 mm (1.06 in ) DOT4 Single disc brake R igh t foot operat ion 245.0 x 5.0 mm (9.65 x 0.20 in) 4.5 mm (0.18 i n) 0.15 mm (0.0059 in) 6.0 mm (0.24 in) 1.0 mm (0.04 in) 6 .0 mm (0.24 i n) 1.0 mm (0.04 in) 12.7 mm (0.50 in) 38.18 mm (1.50 in) DOT4 A ngular bearing 32.0 ° 32.0 ° Tel escopic fork Coil spring/oil damper 137.0 mm (5.39 in) 300.3 mm (11.82 in) 294.3 mm (11.59 in) 120.0 mm (4.72 in ) 295.3 mm (11.63 in) 7.35 N/mm (0.75 kgf/mm , 41.9 7 lbf /in) 0.0-137.0 mm (0.00-5.39 in) 41.0 mm (1.61 in) 0.2 mm (0.01 in) Suspens ion oil 01 472.0 cm3 (1 5.96 US oz, 16.65 Imp.oz) 458.0 cm3 (1 5.48 US oz, 16.15 Imp.oz) 147 mm (5.8 in) 148 mm (5.8 in) 19.0 mm (0.75 in) 16.0 mm (0.63 in) 4.0 mm (0.16 in)
Rebound dampi ng adjustin g pos iti ons M ini m um Standa rd Maximum Rear su spe nsio n Type Spring/s hock absorber type Rear shock absor ber assemb ly travel Spr ing free length Spr ing installed length Spr ing rate K 1 Spr ing stroke K 1 Enc losed gas/air pressure (STD) Spring pre load ad just ing pos itions M ini mum Standard Maxi m um Rebo und dampi ng adjusting positi ons M ini mum Standard Maxim um D riv e ch ain Type /man ufacturer Number of lin ks Drive cha in slack 15 -link length lim it Sh ift p ed al Installed s h ift rod length 2-9 CHASSIS SPECIFICATIONS 3 tum(s) out • 1 3/4 turn(s) out• Ad just ing screw fully turned in * Wi th t he ad just ing screw fully turned in Sw in ga r m (li n k suspe nsio n) Coil spring/gas-oil damper 60.0 mm (2.36 in) 191.4 mm (7.54 in) 179.8 mm (7.08 in) 99.96 N/mm (10.19 kgf/mm , 570.77 lbf/in) O.Q-60 .0 mm (0 .00-2.36 in) 980 kPa (9.8 kgf/cm2 , 139.4 psi) 1 4 7 3 turn(s) out• 1 1/2 turn(s) out* Adjust ing screw fully turned in With th e ad justing screw fully tu rned in 525V10 /DAIDO 1 1 0 5.0-1 5.0 mm (0.20-0.59 in) 239.3 mm (9.42 in) 256.9-258.9 mm (10.11 -10.19 in)
EA$20310 ELECTRICAL SPECIFICATIONS Voltage System voltage Ignition system Ign it ion system Ign it ion timing (B.T.D.C.) Engine control unit Model/manu facturer Ignition coil Min imum igniti on spark gap Pr i mary coil res istance Secon dary coil res istance Lean angle sensor output voltage Less th an 65 ° More than 65° AC magneto Standard outp ut Sta t or coil resistance R ectifie r/regulator Regu la tor type Regu la ted voltage (DC) Rec tifie r capacity Battery Model Voltage , capacity Speci fic gravity Man u factu rer Ten hour rate chargin g c urr en t Headlight Bulb type Bulb voltage, wattage x quantity Headlight Auxiliary ligh t Tail/bra ke light Front tum signaVpos itio n light Rear turn s ignal light License p la te lig ht Meter lig hti n g Indicator light Neutra l indicator light Tum sig n al indicator light O il l evel warn ing light H igh beam in d icator li g ht Coolan t tempera ture warn ing light Engin e trouble warning lig ht ELECTRICAL SPECIFICATIONS 12 v TCI 5.0 °/1200 r/mi n TBDFK4/DENSO 6.0 mm (0.24 in) 1.19-1 . 61 n 9.35-12.65 kn 0.4-1.4 v 3.7-4.4 v 14.0 V, 415 W @5000 r/m in 0.152-0.228 n (W·W) Semi conductor-s ho rt circui t 14.3-14.7 v 50.0A YTZ10S 12 V, 8.6 Ah 1.310 GS YUASA 0.86 A Ha l ogen bulb 12 V, 60.0 W/55.0 W x 1 12V,5.0Wx2 LED 2-10 12 V, 21.0 W/5.0 W x 2 12V,21.0Wx2 12 V, 5.0 W x 1 LE D LED LE D LED LE D LE D LE D
Electric starting system System type Starter motor Power output Armature coil res istance Brush overall le ngth Limi t Brush spri ng force M ica undercut (depth) Starter relay Amperage Coil resistance Horn Horn type Qua ntity Maximum amperage Coil resistance Turn signal/hazard relay Relay type Built-in, self-canceling dev ice Oil level switch Oil leve l switch resistance (maximum leve l po si tion) Oil level switch resistance (mini mum level po sition) Fuel sender unit Sender unit resistance (l ull) Sender unit resistance (empty) Fuel injection sensor Crankshaft position sensor resistance Intake air press ure sensor outp ut voltage In take air temperature sensor resis ta nc e Coo lan t tempera ture sensor resis tance Fuses Main fus e Headlight fuse S ig nali ng system fuse Ignit ion fuse Rad iato r fan f use Park ing lig hting fuse Fue l inject ion system fuse Auxiliary fuse Backup fuse Electron ic throttle valve fuse Spare fuse Spare fuse Spare fuse ELECTRICAL SPECIFICATIONS Constant mesh 0.70 kW 0.0050---0.0150 n 12.0 mm (0.47 in) 6.50 mm (0.26 in) 6.03-6.52 N (615--665 gf, 21.71-23.47 oz) 0.70 mm (0.03 in) 180.0 A 4.18-4.62 n Plane 1 3.0 A 1.07-1.11 n Full transistor No 484.0-536.o n 1 14.0-126.0 n 9.0-11.0 n 213.0-219.o n 228- 342 Q (Gy-B) 3.57-3.71 [email protected] kPa 5400-6600 n@o 0c (32 °F ) 290-390 n@8o ·c (176 ° F ) 2510-2780 n@20 ·c (68 ° F) 210-221 n@100 ·c (212 ° F) 50.0A 15.0 A 7.5 A 15.0 A 15.0 A 10.0 A 10.0 A 2.0A 7.5 A 7.5 A 15.0 A 10.0 A 7.5 A 2-11
EA$20320 TIGHTENING TORQUES EA$20331 GENERAL TIGHTENING TORQUE SPECIFICATIONS Th is chart specifies tighten ing torques for stan dard fasteners with a sta nda rd ISO t hread pitc h . T igh te ning torq ue spec if icat io ns for spec ia l com ponents or assemb lies are provided for each ch apter of th is man ual. To avo id warp age , tight e n mu lti- fastene r assemblies in a crisscross pat te rn and prog ressive stages un til th e spec ified tighte ning torque is rea ch ed. Un less o th erw ise spec ified, tigh teni ng torque specificatio ns re q uire clean , dry th rea ds. Compo nents shou ld be a t r oom temperature. 0 A. Distance between flats B . Outs id e th read diameter General t ighten i ng A (nut) B (bolt ) torques Nm m ·kgf ft·lbf 10mm 6mm 6 0.6 4.3 12 mm 8mm 15 1.5 11 14 mm 10mm 30 3.0 22 17 mm 12 mm 55 5.5 40 19mm 14 mm 85 8.5 61 22mm 16 mm 130 13 94 2-13 TIGHTENING TORQUES
TIGHTENING TORQUES EA$203-CO EN G IN E TIGHTE NING TORQUES Item Thread Qty Tightening torque Re marks size Spark plug M10 3 13 Nm (1.3 m ·kg f, 9.4 f t ·lbl) Cy li nde r head bolt M9 B See TIP . --
TIGHTENING TORQUES Item Thread Q ty Tightening torque Rema rks size Th rott le body jo int c lamp sc rew M5 6 3.0 Nm (0.30 m·kgf , 2.2 ft·lbf) Air filter case cover screw M5 10 1.6 Nm (0.16 m·kgf , 1.2 ft·lbf) A ir filt er case jo in t clamp screw M5 3 2.B Nm (0.2B m·kgf, 2.0 ft·lbf) Fue l injecto r adapte r bolt M6 2 12 Nm (1.2 m ·kgf, B .7 ft ·lbf) A ir filte r case bo lt M6 3 7 Nm (0. 7 m·kgf, 5.1 ft-l bf) Exha ust pipe nu t MB 6 20 Nm (2.0 m·kg f, 1 4 ft· lb f) M uffler bolt M B 2 20 Nm (2.0 m·kgf, 14 ft ·lbf) Mu ffler pr otec to r bolt M6 3 1 O Nm (1.0 m·kg f, 7 .2 ft· lbf) Crankcase bo lt (main j our na l) MB B See TIP. Crankcase bolt MB 6 24 Nm (2.4 m·kgf, 1 7 ft· lbf) -