Yamaha Fz 09 2014 Manual

							1. Radiato r cap 
2. R ad ia to r 
3. R ad ia to r fan 
4. Radiato r outlet hose 
5. T hermosta t assembly 
6. Wate r jacke t joi nt 
7. Coolant reservoir 
8 . R ad ia to r inl et hose 
A. 
I n stall the rad iator  ou tlet  hose with  its white  pain t 
m ark  facing i n
ward. 
B. Install the  radia tor outlet hose  up to the base  of the 
bend  in  the  rad i
ator pipe. 
C . Point  the hose  cla mp  insta lla tion bolt inward . 
D . 
Point  the end of the hose  clip downwa rd . 
E . 
Alig n the yellow pain t mark of th e ra diator outlet 
hose  with t
he rib of  the  thermosta t assembly, and 
then  i
nsta ll  it. 
F . 
In stall th e  radia to r outle t hose so that  the tip of the 
hose  contacts  the rib of the  thermo stat  asse mbly. 
G. Install th e radiato r inl et hose  so that  the tip of th e 
hose 
contacts th e rib of th e  water  jacke t joint. 
H . 
In stall the  radiato r inlet hose  with  its yellow paint 
mark faci ng down wa rd . 
I. Po int  the hose  clamp  installation  bolt upward . 
J. In stall th e rad iato r inl et hose up to the  base  of the 
bend  in  the  rad iato r pipe. 
K . 
Install the  radia tor in let hose  with  its white  paint 
ma rk facin g i nward . 
L. Install t h e  radiato r h ose up to the base of the  bend 
in  t
he radiato r pipe. 
M. 
Point  the end of the clip  out ward. 
N . 
In stall the  cool ant rese rvoi r hose up  to  the base o f 
the bend  in the radiato r pipe . 
o. Po int  the end ol the clip rearwa rd . 
P. In stall th e grommet  on  the  coolant  reservoir  dra in 
hose  to the  h
ole in  the coola nt  rese rvoir  cove r. 
a. go• 
R . Place the  lock of t h e  hose  clamp  with in  the area 
s h
own in  the  illust ration , placing as close  to the 
ce nter 
as possible . 
S. Point the tip of the  clamp  rearwa rd . 
CABLE ROUTING 
2-46  
						

							CABLE ROUTING 
Fuel tank (left and  bottom view) 
2 
2  7 
5 
0 
0 
6 
2-47  
						

							1. Frame 
2. Fuel tank 
3. Fuel pum p 
4. Fue l tank  dra in  hose 
5 . 
F uel tank  breat her  hose 
6. Clip 
7. Fue l hose asse mbly 
A. Insert the fu el tank  dra in  hose  up  to the  section 
where  the 
fuel tank p ipe increases  in diame ter . 
Install it so  that the  whit e paint  mark  faces the 
rearward . 
B . 
Install th e cli p so  tha t the  end  is o n the  paint mark. 
Do  no t p ut  it on the clip  spoo l (guard). Po in t th e 
end  to  t
he rear , a n d s to re it in side to the  fuel hose. 
C .  Align the fuel pum p  pos itioning to  the inner pan el 
m ar king (v is ual  gui de  during installation). 
D. Insert the fu el tank  breat her  hose up to  th e  section 
where  the 
fuel tank p ipe increases  in diame ter . 
Install it so  that the yellow paint  mark  faces the 
r earward . 
CABLE ROUTING 
2-48  
						

							Canister (for California  only) 
cg-
6 
5 
Q 
p 
[Q] 4 
• •  • • 
• • . 
•  • • . 
--
· .~ 
•, 
s----+ ...._,.._ 
2-49 
CABLE ROUTING 
4 [ID 
c 
c 
1 
2 
3 
4 IQ) 
E 
F 
3  
						

							1. Caniste r 
2. Brac ke t 
3. Can ist er  purge  hos e (hos e jo int to can ist er ) 
4. Clip 
5.  Frame 
6. Fuel tank  dra in  hose 
7 . 
Fue l tank  breat her  hose (r o llover valve to cani ster) 
8 .  Clam p 
9. Rollov er valv e 
10. Fue l tank  brea ther hose (fuel tank  to  rollove r valve) 
11. Fuel tan k 
1 2 . R ear  s
hock  abso rber 
13. Can iste r breat her  hose 
1
4. R ivet 
A.  Right  si
de of th e  vehicle 
B .  Po int  the end of  the clip forwa rd. 
Make  sure  not t o ins ta ll the clip o n  th e  raised po r· 
li on  of the  hos e fitti ng of the  cani ster. 
C. Face  the yellow paint mark on the  hose  upwa rd. 
D . 
Point the end of the clip downward . 
M ake  sure  not 
t o 
i ns ta ll the cli p o n  th e  raised po r­
tion of the  hose  filling of the  caniste r. 
E .  Fac e the  whit e pa i
nt mark on the hose  upward . 
F . 
In stall the  hose  up  to  the  base of th e ben d  in the 
hose 
liltin g of  cani ster . 
G.  Route  th e  fue l tank  dra in  hose  between  the 
canis· 
ter  and  the frame. 
H . In stall the fuel tank  breather  hose  to  the rollover 
va lve , m ak ing  sure that  th e fu el ta n k  breather  hose 
contacts  the rollover  va lv e . 
I. To fue l tank 
J . Point  the end  of the clip towa rd  right. 
Make  sure not 
t o 
ins ta ll the clip o n  th e  raised po r­
tion of the  hose  filling of the  caniste r. 
K .  To  thrott le  bo die s 
L. Fro nt  side  of the veh ic le 
M. 
I n ser t the fuel tank  drain hose  up  to  the  sect ion 
where  th e fu el tan k p ipe  in creases  in  diameter  with 
its pain t mark facing rearwa rd . 
N .  Rout e th e  cani s
ter  breat her 
hose  un der  the  rear 
s h
ock absorber. 
0 . A tm osph ere 
P. Face  the whit e pa int  mark on the hose  forward . 
Q. In stall the  hose  up  to  th e  be nd  in  the hose  fitting of 
the  can ister . 
CABLE ROUTING 
2-50  
						

							CABLE ROUTING 
Air filter case and throttle body (top  view  and left side  view) 
c 
1 
2-51  
						

							1. Air filter case  joint clam p 
2. E CU (engine contro l unit) 
3. Air filter case 
4. Thrott le body 
5 . 
Clip 
6. Cylinder head  breather hose 
7. Throttle  cable (decelerato r cable) (white plat ing) 
8 . T hrottle  cable (acce lerator  cable)  (black plating) 
9. Inje cto r lead 
1 O . Inj ec tor co upl er 
11. Fuel  rail 
12 . Fuel hose (blac k side) 
13. Can iste r purge  hose  (for Californi a only) 
A. In stall the  breat her  hose  on  the ye llow paint  mark 
s id e to  the  air 
filter case , w ith its yell ow paint  mark 
f ac ing  towa rd 
left s id e of  the veh icle. 
Point  th e  end  of the clip toward left. 
B . In stall the  breathe r h ose  so that the  tip  to u ches  the 
pipe  of the 
cy linder h ead . 
Install the breat her hose  on  the  white  paint m ark 
s id e  to  t
he eng ine. 
Install the breat her hose  so that  the white paint 
mark  is in  the  rea r of the vehicle and parallel to the 
cyli nde r head mating  su rfaces. 
In stall the clip so  that  the end is i n the  rear  of the 
veh ic le  and parallel to the cyl inder head  mat ing 
s u rfaces. 
C. Insta ll the ECU harness by sto ring  it in  th e  recess 
in  t
he air filt er case . 
D . 
Install the ECU so  that the  hooks  on  the  air filter 
case go over  the ECU edges . 
E . 
Store the throttle  cables on 

t
he protrusion of the air 
filter case. 
F . 
In sert the  injector co upler  all th e  way  in. 
G . 
Instructive drawing  fo r assembl ing the throttle 
cab les 
H. In stall the thrott le  cab le so  that the  nut of the throt­
tl e  cab le 
t ouches  the stay. 
CABLE ROUTING 
2-52  
						

							CABLE ROUTING 
Air cut-off valve (left side  view) 
2 
8 
@ 
2-53  
						

							1.  Rad iato r fan  cover 
2. Air filte r case 
3. Clip 
4. Air in du ction  system  hose (air filte r case  to air 
cut- off  valve) 
5. Air in duction  system  hose  (air  cu t-off valve to reed 
valve  cover 
#1) 
6. Air induction system  hose  (air  cut-off valve to reed 
va lve  cover #2/#3) 
7. Air cut- off valve 
8. Air cu t- of f valve holde r 
A. In stall the  air in duction  system hose (air fil ter case 
t o a ir c ut-
off valve) so  that  the tip of th e  hose con­
tacts  the  air filter case . 
B. Insert the pro trusion on the  rad iator fan  cove r into 
the 
h ole in  the air cut -off va lve holde r. 
C . 
Point  the end  of the clip fo r  th e  air indu ction  sys­
t em  hose  (air cut-
off valve to  ree d valve cover 
#2/#3) forward . 
D. Point  the end  of the clip fo r  th e  air  induction sys­
t e m h ose  (air 
filt er case to air  cut -off  valve)  to the 
teft. 
E .  Point  th e  end  of t he 
clip fo r  the  air  indu ction sys­
t e m h ose 
(air cut-off valve to  reed valve cover #1) 
d iagonall y left forward. 
F . 
In stall the hose so th at the tip of the  hose touc h es 
the  prot ru s
ion of th e p ipe . 
CABLE ROUTING 
2-54  
						

							CABLE ROUTING 
Frame and engine (right side view) 
D 
1 l!I J 
7 [b] 
M 
[£] 4 
2-55