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Yamaha Yzf R1 2007 Manual

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    							FEATURES
    1-5
    Aims and advantages of using YCC-I system
     Improvement of the engine power characteristics
    The high power design in all ranges is now provided by having both two features of the short 
    intake function to ensure the power at the high speed revolution of engine, and the long intake 
    function to ensure the power in the practical use range.
     Intake pipe length switching control using the motor
    The intake pipe length switching operation in a minute time is now available by means of the motor 
    drive using the electronic control.The smooth power characteristic is provided, which does not let 
    an operator feel the switching action by the optimization of its switching revolution number and the 
    most suitable application of engine at the time of changing the revolution.
    A. Down position (long intake) 
    (Low rpm to Mid rpm)
    B. Up position (short intake) 
    (High rpm) 
    						
    							FEATURES
    1-6
    YCC-T/YCC-I system outline
    1.  Throttle position sensor (for throttle cable 
    pulley)
    2. Throttle servo motor
    3. Throttle position sensor (for throttle valves)
    4. ECU (engine control unit)
    5. ETV main CPU (32 bit)
    6. ETV sub CPU (16 bit)
    7. FI CPU (32 bit)
    8. Throttle servo motor driver
    9. Throttle servo motor driver operation sens-
    ing/shut off circuit
    10.Throttle servo motor driver operation sensing 
    feedback/emergency stop
    11.Emergency stop
    12.Engine revolution (pulse signal)
    13.Sensor input
    14.Neutral switch
    15.Crankshaft position sensor
    16.Speed sensor
    17.Coolant temperature sensor
    18.Atmospheric pressure sensor19.Intake funnel servo motor driver
    20.Intake funnel servo motor 
    						
    							FEATURES
    1-7
    YCC-T/YCC-I control outline
    1. Throttle position sensor (for throttle cable 
    pulley)
    2. Throttle position sensor (for throttle valves)
    3. Crankshaft position sensor
    4. Speed sensor
    5. Coolant temperature sensor
    6. Neutral switch
    7. Atmospheric pressure sensor
    8. Accelerator position (two signals)
    9. Throttle position (two signals)
    10.Engine revolution
    11.Vehicle speed
    12.Coolant temperature
    13.Neutral/In gear
    14.Atmospheric pressure15.Throttle servo motor
    16.ECU (engine control unit)
    17.Base map
    18.Idle speed control
    19.Calculated throttle valve opening angle
    20.Base map
    21.Air funnel position (Calculation value)
    22.Intake funnel servo motor 
    						
    							FEATURES
    1-8
    EAS4C81024
    INSTRUMENT FUNCTIONS
    Multi-function meter unit
    WARNING
    EWA4C81008
    Be sure to stop the vehicle before making 
    any setting changes to the multi-function 
    meter unit.
    The multi-function meter unit is equipped with 
    the following:
     a speedometer (which shows the riding 
    speed)
     a tachometer (which shows engine speed)
     an odometer (which shows the total distance 
    traveled)
     two tripmeters (which show the distance trav-
    eled since they were last set to zero)
     a fuel reserve tripmeter (which shows the 
    distance traveled since the fuel level warning 
    light came on)
    a clock
     a coolant temperature display
     an air intake temperature display
     a self-diagnosis device
     a display brightness and shift timing indicator 
    light control mode
    NOTE:
     Be sure to turn the key to “ON” before using 
    the “SELECT” and “RESET” buttons. To switch the speedometer and odometer/
    tripmeter displays between kilometers and 
    miles, press the “SELECT” button for at least 
    one second.
    Tachometer
    The electric tachometer allows the rider to 
    monitor the engine speed and keep it within 
    the ideal power range.
    When the key is turned to “ON”, the tachome-
    ter needle will sweep once across the r/min 
    range and then return to zero r/min in order to 
    test the electrical circuit.
    CAUTION:
    ECA4C81017
    Do not operate the engine in the tachome-
    ter red zone.
    Red zone: 13750 r/min and above
    Clock mode
    Turn the key to “ON”.
    To set the clock
    1. Push the “SELECT” button and “RESET” 
    button together for at least two seconds.
    2. When the hour digits start flashing, push 
    the “RESET” button to set the hours.
    3. Push the “SELECT” button, and the minute 
    digits will start flashing.
    1. Clock
    2. Speedometer
    3. “SELECT” button
    4. “RESET” button
    5. Tachometer
    6. Coolant temperature display/air intake tem-
    perature display
    7. Odometer/tripmeters/fuel reserve tripme-
    ter/ stopwatch
    8. Shift timing indicator light
    1. Tachometer
    2. Tachometer red zone
    1. Clock 
    						
    							FEATURES
    1-9
    4. Push the “RESET” button to set the min-
    utes.
    5. Push the “SELECT” button and then 
    release it to start the clock.
    Odometer, tripmeter, and stopwatch modes
    Push the “SELECT” button to switch the dis-
    play between the odometer mode “ODO” and 
    the tripmeter modes “TRIP A” and “TRIP B” 
    and the stopwatch mode in the following order:
    TRIP A → TRIP B → ODO → Stopwatch → 
    TRIP A
    If the fuel level warning light comes on, the 
    odometer display will automatically change to 
    the fuel reserve tripmeter mode “F-TRIP” and 
    start counting the distance traveled from that 
    point. In that case, push the “SELECT” button 
    to switch the display between the various trip-
    meter, odometer, and stopwatch modes in the 
    following order:
    F-TRIP → Stopwatch → TRIP A → TRIP B → 
    ODO → F-TRIP
    To reset a tripmeter, select it by pushing the 
    “SELECT” button, and then push the “RESET” 
    button for at least one second. If you do not 
    reset the fuel reserve tripmeter manually, it will 
    reset itself automatically and the display will 
    return to the prior mode after refueling and 
    traveling 5 km (3 mi).
    Stopwatch mode
    To change the display to the stopwatch mode, 
    select it by pushing the “SELECT” button. (The 
    stopwatch digits will start flashing.) Release 
    the “SELECT” button, and then push it again 
    for a few seconds until the stopwatch digits 
    stop flashing.
    Standard measurement
    1. Push the “RESET” button to start the stop-
    watch.
    2. Push the “SELECT” button to stop the stop-
    watch.3. Push the “SELECT” button again to reset 
    the stopwatch.
    Split-time measurement
    1. Push the “RESET” button to start the stop-
    watch.
    2. Push the “RESET” button or start switch 
    “ ” to measure split-times. (The colon “:” 
    will start flashing.)
    3. Push the “RESET” button or start switch 
    “ ” to measure split-times. (The colon “:” 
    will start flashing.)
    4. Push the “SELECT” button to reset the 
    stopwatch.
    NOTE:
    To change the display back to the prior mode, 
    push the “SELECT” button for a few seconds.
    Coolant temperature display
    The coolant temperature display indicates the 
    temperature of the coolant.
    Push the “RESET” button to switch the coolant 
    temperature display to the air intake tempera-
    ture display.
    NOTE:
    When the coolant temperature display is 
    selected, “C” is displayed for one second, and 
    then the coolant temperature is displayed.
    CAUTION:
    ECA4C81018
    Do not operate the engine if it is over-
    heated.
    1. Odometer/tripmeter/fuel reserve tripmeter
    1. Coolant temperature display 
    						
    							FEATURES
    1-10
    Air intake temperature display
    The air intake temperature display indicates 
    the temperature of the air drawn into the air fil-
    ter case. Push the “RESET” button to switch 
    the coolant temperature display to the air 
    intake temperature display.
    NOTE:
     Even if the air intake temperature is set to be 
    displayed, the coolant temperature warning 
    light comes on when the engine overheats.
     When the key is turned to “ON”, the coolant 
    temperature is automatically displayed, even 
    if the air intake temperature was displayed 
    prior to turning the key to “OFF”.
     When the air intake temperature display is 
    selected, “A” is displayed before the temper-
    ature.
    Self-diagnosis device
    This model is equipped with a self-diagnosis 
    device for various electrical circuits.
    If any of those circuits are defective, the engine 
    trouble warning light will come on, and then the 
    display will indicate a two-digit error code.
    This model is also equipped with a self-diagno-
    sis device for the immobilizer system.If any of the immobilizer system circuits are 
    defective, the immobilizer system indicator 
    light will flash, and then the display will indicate 
    a two-digit error code.
    NOTE:
    If the display indicates error code 52, this could 
    be caused by transponder interference. If this 
    error code appears, try the following.
    1. Use the code re-registering key to start the 
    engine.
    NOTE:
    Make sure there are no other immobilizer keys 
    close to the main switch, and do not keep more 
    than one immobilizer key on the same key ring! 
    Immobilizer system keys may cause signal 
    interference, which may prevent the engine 
    from starting
    2. If the engine starts, turn it off and try start-
    ing the engine with the standard keys.
    3. If one or both of the standard keys do not 
    start the engine, take the vehicle, the code 
    re-registering key and both standard keys 
    to a Yamaha dealer and have the standard 
    keys re-registered.
    If the display indicates any error codes, note 
    the code number, and then have a Yamaha 
    dealer check the vehicle.
    CAUTION:
    ECA4C81019
    If the display indicates an error code, the 
    vehicle should be checked as soon as pos-
    sible in order to avoid engine damage.
    Display brightness and shift timing indica-
    tor light control mode
    1. Air intake temperature display
    1. Error code display
    1. Display brightness
    2. Shift timing indicator light activation/deacti-
    vation
    3. Shift timing indicator light
    4. Brightness level 
    						
    							FEATURES
    1-11
    This mode cycles through five control func-
    tions, allowing you to make the following set-
    tings in the order listed below.
    Display brightness:
     This function allows you to adjust the bright-
    ness of the displays and tachometer to suit 
    the outside lighting conditions.
     Shift timing indicator light activity:
    This function allows you to choose whether 
    or not the indicator light should be activated 
    and whether it should flash or stay on when 
    activated.
     Shift timing indicator light activation:
    This function allows you to select the engine 
    speed at which the indicator light will be acti-
    vated.
     Shift timing indicator light deactivation:
    This function allows you to select the engine 
    speed at which the indicator light will be 
    deactivated.
     Shift timing indicator light brightness:
    This function allows you to adjust the bright-
    ness of the indicator light to suit your prefer-
    ence.
    NOTE:
    In this mode, the right display shows the cur-
    rent setting for each function (except the shift 
    timing indicator light activity function).
    To adjust the brightness of the multifunction 
    meter displays and tachometer
    1. Turn the key to “OFF”.
    2. Push and hold the “SELECT” button.
    3. Turn the key to “ON”, and then release the 
    “SELECT” button after five seconds.
    4. Push the “RESET” button to select the 
    desired brightness level.
    5. Push the “SELECT” button to confirm the 
    selected brightness level. The control 
    mode changes to the shift timing indicator 
    light activity function.
    To set the shift timing indicator light activity 
    function
    1. Push the “RESET” button to select one of 
    the following indicator light activity settings:
     The indicator light will stay on when acti-
    vated. (This setting is selected when the 
    indicator light stays on.)
     The indicator light will flash when activated. 
    (This setting is selected when the indicator 
    light flashes four times per second.)
     The indicator light is deactivated; in other 
    words, it will not come on or flash. (This setting is selected when the indicator light 
    flashes once every two seconds.)
    2. Push the “SELECT” button to confirm the 
    selected indicator light activity. The control 
    mode changes to the shift timing indicator 
    light activation function.ry two seconds.)
    To set the shift timing indicator light activation 
    function
    NOTE:
    The shift timing indicator light activation func-
    tion can be set between 7000 r/min and 15000 
    r/min. From 7000 r/min to 12000 r/min, the indi-
    cator light can be set in increments of 500 r/
    min. From 12000 r/min to 15000 r/min, the indi-
    cator light can be set in increments of 200 r/
    min.
    1. Push the “RESET” button to select the 
    desired engine speed for activating the 
    indicator light.
    2. Push the “SELECT” button to confirm the 
    selected engine speed. The control mode 
    changes to the shift timing indicator light 
    deactivation function.
    To set the shift timing indicator light deactiva-
    tion function
    NOTE:
     The shift timing indicator light deactivation 
    function can be set between 7000 r/min and 
    15000 r/min. From 7000 r/min to 12000 r/
    min, the indicator light can be set in incre-
    ments of 500 r/min. From 12000 r/min to 
    15000 r/min, the indicator light can be set in 
    increments of 200 r/min.
     Be sure to set the deactivation function to a 
    higher engine speed than for the activation 
    function, otherwise the shift timing indicator 
    light will remain deactivated.
    1. Push the “RESET” button to select the 
    desired engine speed for deactivating the 
    indicator light.
    2. Push the “SELECT” button to confirm the 
    selected engine speed. The control mode 
    changes to the shift timing indicator light 
    brightness function.
    To adjust the shift timing indicator light bright-
    ness
    1. Push the “RESET” button to select the 
    desired indicator light brightness level.
    2. Push the “SELECT” button to confirm the 
    selected indicator light brightness level. 
    The right display will return to the odometer 
    or tripmeter mode. 
    						
    							IMPORTANT INFORMATION
    1-12
    EAS20180
    IMPORTANT INFORMATION
    EAS20190
    PREPARATION FOR REMOVAL AND DISAS-
    SEMBLY
    1. Before removal and disassembly, remove 
    all dirt, mud, dust and foreign material.
    2. Use only the proper tools and cleaning 
    equipment.
    Refer to SPECIAL TOOLS on page 1-15.
    3. When disassembling, always keep mated 
    parts together. This includes gears, cylin-
    ders, pistons and other parts that have 
    been “mated” through normal wear. Mated 
    parts must always be reused or replaced 
    as an assembly.
    4. During disassembly, clean all of the parts 
    and place them in trays in the order of dis-
    assembly. This will speed up assembly and 
    allow for the correct installation of all parts.
    5. Keep all parts away from any source of fire.
    EAS20200
    REPLACEMENT PARTS
    Use only genuine Yamaha parts for all replace-
    ments. Use oil and grease recommended by 
    Yamaha for all lubrication jobs. Other brands 
    may be similar in function and appearance, but 
    inferior in quality.
    EAS20210
    GASKETS, OIL SEALS AND O-RINGS
    1. When overhauling the engine, replace all 
    gaskets, seals and O-rings. All gasket sur-
    faces, oil seal lips and O-rings must be 
    cleaned.
    2. During reassembly, properly oil all mating 
    parts and bearings and lubricate the oil 
    seal lips with grease.
    EAS20220
    LOCK WASHERS/PLATES AND COTTER 
    PINS
    After removal, replace all lock washers/plates 
    “1” and cotter pins. After the bolt or nut has 
    been tightened to specification, bend the lock 
    tabs along a flat of the bolt or nut.
    1. Oil
    2. Lip
    3. Spring
    4. Grease 
    						
    							IMPORTANT INFORMATION
    1-13
    EAS20230
    BEARINGS AND OIL SEALS
    Install bearings “1” and oil seals “2” so that the 
    manufacturer’s marks or numbers are visible. 
    When installing oil seals, lubricate the oil seal 
    lips with a light coat of lithium-soap-based 
    grease. Oil bearings liberally when installing, if 
    appropriate.
    CAUTION:
    ECA13300
    Do not spin the bearing with compressed 
    air because this will damage the bearing 
    surfaces.
    EAS20240
    CIRCLIPS
    Before reassembly, check all circlips carefully 
    and replace damaged or distorted circlips. 
    Always replace piston pin clips after one use. 
    When installing a circlip “1”, make sure the 
    sharp-edged corner “2” is positioned opposite 
    the thrust “3” that the circlip receives. 
    						
    							CHECKING THE CONNECTIONS
    1-14
    EAS20250
    CHECKING THE CONNECTIONS
    Check the leads, couplers, and connectors for 
    stains, rust, moisture, etc.
    1. Disconnect:
     Lead
     Coupler
     Connector
    2. Check:
     Lead
     Coupler
     Connector
    Moisture → Dry with an air blower.
    Rust/stains → Connect and disconnect 
    several times.
    3. Check:
     All connections
    Loose connection → Connect properly.
    NOTE:
    If the pin “1” on the terminal is flattened, bend 
    it up.
    4. Connect:
     Lead
     Coupler
     Connector
    NOTE:
    Make sure all connections are tight.
    5. Check:
    Continuity
    (with the pocket tester)
    NOTE:
     If there is no continuity, clean the terminals.
     When checking the wire harness, perform 
    steps (1) to (3).
     As a quick remedy, use a contact revitalizer 
    available at most part stores.
    Pocket tester
    90890-03112
    Analog pocket tester
    YU-03112-C 
    						
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