Yamaha Yzf R1 2007 Manual
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SPECIAL TOOLS 1-15 EAS20260 SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. Special tools, part numbers or both may differ depending on the country. When placing an order, refer to the list provided below to avoid any mistakes. NOTE: For U.S.A. and Canada, use part number starting with “YM-”, “YU-”, or “ACC-”. For others, use part number starting with “90890-”. Tool name/Tool No. IllustrationReference pages Piston pin puller set 90890-01304 Piston pin puller YU-013045-71 Radiator cap tester 90890-01325 Radiator pressure tester YU-24460-016-3 Radiator cap tester adapter 90890-01352 Radiator pressure tester adapter YU-339846-3 YU-01304 YU-24460-01 YU-33984
SPECIAL TOOLS 1-16 Steering nut wrench 90890-01403 Spanner wrench YU-339753-28, 4-61 Damper rod holder 90890-01423 Damping rod holder YM-014234-53, 4-54 Oil filter wrench 90890-01426 YU-384113-12 Rod holder 90890-01434 Damper rod holder double ended YM-014344-52, 4-57 Rod puller 90890-01437 Universal damping rod bleeding tool set YM-A87034-56, 4-57 Tool name/Tool No. IllustrationReference pages YM-A8703
SPECIAL TOOLS 1-17 Rod puller attachment (M12) 90890-01435 Universal damping rod bleeding tool set YM-A87034-56, 4-57 Fork spring compressor 90890-01441 YM-014414-52, 4-57 Fork seal driver 90890-01442 Adjustable fork seal driver (36–46 mm) YM-014424-55 Vacuum gauge 90890-03094 Carburetor synchronizer YU-444563-7 Compression gauge 90890-03081 Engine compression tester YU-332233-10 Tool name/Tool No. IllustrationReference pages YM-A8703 YU-44456
SPECIAL TOOLS 1-18 Extension 90890-041363-10 Valve spring compressor 90890-04019 YM-040195-23, 5-29 Valve spring compressor attachment 90890-04108 Valve spring compressor adapter 22 mm YM-041085-23, 5-29 Middle driven shaft bearing driver 90890-04058 Bearing driver 40 mm YM-040586-11 Mechanical seal installer 90890-04078 Water pump seal installer YM-33221-A6-11 Universal clutch holder 90890-04086 YM-910425-47, 5-51 Valve guide remover (ø5) 90890-04097 Valve guide remover (5.0 mm) YM-040975-25 Tool name/Tool No. IllustrationReference pages
SPECIAL TOOLS 1-19 Valve guide remover (ø4.5) 90890-04116 Valve guide remover (4.5 mm) YM-041165-25 Valve guide installer (ø5) 90890-04098 Valve guide installer (5.0 mm) YM-040985-25 Valve guide installer (ø4.5) 90890-04117 Valve guide installer (4.5 mm) YM-041175-25 Valve guide reamer (ø5) 90890-04099 Valve guide reamer (5.0 mm) YM-040995-25 Valve guide reamer (ø4.5) 90890-04118 Valve guide reamer (4.5 mm) YM-041185-25 Ignition checker 90890-06754 Opama pet-4000 spark checker YU-344878-92 Yamaha bond No. 1215 (Three bond No. 1215®) 90890-855055-67, 6-11 Pivot shaft wrench 90890-01471 Frame spanner socket YM-014715-7 Tool name/Tool No. IllustrationReference pages
SPECIAL TOOLS 1-20 Pivot shaft wrench adapter 90890-014765-7 Pocket tester 90890-03112 Analog pocket tester YU-03112-C1-14, 5-41, 8- 83, 8-84, 8-85, 8-88, 8-89, 8- 90, 8-91, 8-92, 8-93, 8-94, 8- 95, 8-96, 8-97, 8-97, 8-98, 8- 99, 8-100 Oil pressure adapter H 90890-031393-13 Valve lapper 90890-04101 Valve lapping tool YM-A89983-5 Fuel pressure adapter 90890-03176 YM-031767-6 Pressure gauge 90890-03153 YU-031533-13, 7-6 Camshaft wrench 90890-04143 YM-041435-11, 5-16 Tool name/Tool No. IllustrationReference pages
SPECIAL TOOLS 1-21 Ring nut wrench 90890-01507 YM-015074-68, 4-70 Damper rod holder (22 mm) 90890-013654-69, 4-70 Tool name/Tool No. IllustrationReference pages
SPECIFICATIONS GENERAL SPECIFICATIONS...................................................................... 2-1 ENGINE SPECIFICATIONS .......................................................................... 2-2 CHASSIS SPECIFICATIONS ........................................................................ 2-8 ELECTRICAL SPECIFICATIONS ............................................................... 2-10 TIGHTENING TORQUES ............................................................................ 2-12 GENERAL TIGHTENING TORQUE SPECIFICATIONS ....................... 2-12 ENGINE TIGHTENING TORQUES ...................................................... 2-13 CHASSIS TIGHTENING TORQUES .................................................... 2-17 LUBRICATION POINTS AND LUBRICANT TYPES .................................. 2-20 ENGINE ................................................................................................ 2-20 CHASSIS .............................................................................................. 2-20 LUBRICATION SYSTEM CHART AND DIAGRAMS ................................. 2-23 ENGINE OIL LUBRICATION CHART ................................................... 2-23 LUBRICATION DIAGRAMS .................................................................. 2-25 COOLING SYSTEM DIAGRAMS ............................................................... 2-35 CABLE ROUTING ...................................................................................... 2-39
GENERAL SPECIFICATIONS 2-1 EAS20280 GENERAL SPECIFICATIONS Model Model 4C86 Dimensions Overall length 2060 mm (81.1 in) Overall width 720 mm (28.3 in) Overall height 1110 mm (43.7 in) Seat height 835 mm (32.9 in) Wheelbase 1415 mm (55.7 in) Ground clearance 135 mm (5.31 in) Minimum turning radius 3400 mm (133.9 in) Weight With oil and fuel 200 kg (441 lb) Maximum load 195 kg (430 lb)
ENGINE SPECIFICATIONS 2-2 EAS20290 ENGINE SPECIFICATIONS Engine Engine type Liquid cooled 4-stroke, DOHC Displacement 998.0 cm³ Cylinder arrangement Forward-inclined parallel 4-cylinder Bore × stroke 77.0 × 53.6 mm (3.03 × 2.11 in) Compression ratio 12.70 :1 Standard compression pressure (at sea level) 1480 kPa/350 r/min (210.5 psi/350 r/min) (14.8 kgf/cm²/350 r/min) Starting system Electric starter Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 18.0 L (4.76 US gal) (3.96 Imp.gal) Fuel reserve amount 3.2 L (0.85 US gal) (0.70 Imp.gal) Engine oil Lubrication system Wet sump Type YAMALUBE 4, SAE 10W30 or SAE 20W40 Recommended engine oil grade API service, SG type or higher, JASO standard MA Engine oil quantity Total amount 3.83 L (4.05 US qt) (3.37 Imp.qt) Without oil filter cartridge replacement 2.90 L (3.07 US qt) (2.55 Imp.qt) With oil filter cartridge replacement 3.10 L (3.28 US qt) (2.73 Imp.qt) Oil filter Oil filter type Formed Oil pump Oil pump type Trochoid Inner-rotor-to-outer-rotor-tip clearance 0.010–0.100 mm (0.0004–0.0039 in) Limit 0.18 mm (0.0071 in) Outer-rotor-to-oil-pump-housing clearance 0.090–0.190 mm (0.0035–0.0074 in) Limit 0.26 mm (0.0102 in) Oil-pump-housing-to-inner-and-outer-rotor clearance 0.06–0.13 mm (0.0024–0.0051 in) Limit 0.20 mm (0.0079 in) Bypass valve opening pressure 80.0–120.0 kPa (11.6–17.4 psi) (0.80–1.20 kgf/cm²) Relief valve operating pressure 600.0–680.0 kPa (87.0–98.6 psi) (6.00–6.80 kgf/cm²) Cooling system Radiator capacity (including all routes) 2.76 L (2.92 US qt) (2.43 Imp.qt) Coolant reservoir capacity (up to the maximum level mark) 0.25 L (0.26 US qt) (0.22 Imp.qt) Radiator cap opening pressure 108–137 kPa (15.4–19.5 psi) (1.08–1.37 kgf/ cm²) Radiator core Width 374.0 mm (14.72 in) Height 257.8 mm (10.15 in) Depth 24.0 mm (0.94 in) Water pump Water pump type Single suction centrifugal pump Reduction ratio 65/43 × 25/32 (1.181) Spark plug (s) Manufacturer/model NGK/CR9EK Spark plug gap 0.6–0.7 mm (0.024–0.028 in)