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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual

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    of 667
    							COOLING SYSTEM
    1
    ADJUSTMENT DRAIN AND REFILL
    Service repair no - 26.10.01
    WARNING: Hot coolant
    Drain
    1.Remove engine acoustic cover.
    2.Visually check engine and cooling system for
    signs of coolant leaks.
    3.Examine hoses for signs of cracking, distortion
    and security of connections.
    4.Position drain tray to collect coolant.
    5.Remove expansion tank filler cap.
    6.Loosen clip screws securing air inlet hose to
    intercooler and inlet manifold, release and
    remove hose.
    7.Release clip and disconnect bottom hose from
    radiator.
    8.Allow cooling system to drain.
    9.Disconnect bottom hose from radiator.Refill
    1.Flush system with water under low pressure.
    2.Do not use water under high pressure as it could
    damage the radiator.
    3.Connect bottom hose to radiator and secure
    hose with clip.
    4.Prepare coolant to required concentration.
    5.Position heater temperature control to maximum
    hot position.
    6.Remove bleed screw from top hose.
    7.Fill system slowly through coolant expansion
    tank until a steady flow of coolant is emitted from
    the bleed hole in top hose.
    8.Fit bleed screw to top hose.
    9.Continue filling system until coolant level
    reaches’MAX’mark on expansion tank.
    10.Fit expansion tank filler cap.
    11.Position air intake hose and tighten clip screws.
    12.Start and run engine until normal running
    temperature is reached.
    13.If fitted, DO NOT operate air conditioning.
    14.Switch off engine and allow to cool.
    15.Check for leaks and top-up coolant to’MAX’
    mark on expansion tank. 
    						
    							COOLING SYSTEM
    1
    REPAIR COUPLING - COOLING FAN
    Service repair no - 26.25.19
    Remove
    1.Remove battery cover.
    2.Disconnect battery negative lead.
    3.Remove 3 bolts and remove engine acoustic
    cover.
    4.Remove cooling fan cowl.
    NOTE: Thread is RH.
    5.Remove cooling fan usingLRT-12-093and
    LRT-12-094.
    Refit
    6.Position cooling fan and tighten using
    LRT-12-093andLRT-12-094.
    7.Fit cooling fan cowl.
    8.Fit engine acoustic cover.
    9.Reconnect battery negative lead.
    10.Fit battery cover.THERMOSTAT
    Service repair no - 26.45.09
    Remove
    1.Drain cooling system.See Adjustment.
    2.Remove cooling fan.See this Section.
    3.Release 3 clips and disconnect coolant hoses
    from thermostat.
    4.Remove thermostat.
    Refit
    5.Position thermostat, connect hoses and secure
    with clips.
    6.Fit cooling fan.See this Section.
    7.Fill cooling system.See Adjustment. 
    						
    							26COOLING SYSTEM
    2
    REPAIR PUMP - COOLANT
    Service repair no - 26.50.01
    Remove
    1.Drain cooling system.See Adjustment.
    2.Remove centrifuge.See ENGINE , Repair.
    3.Release clip and hose from coolant pump cover.
    4.Remove 5 bolts securing coolant pump cover.
    5.Remove cover and coolant pump from housing
    and discard’O’rings.Refit
    6.Clean coolant pump housing and mating faces.
    7.Fit new’O’rings to coolant pump and cover.
    8.Fit coolant pump and cover and tighten bolts to9
    Nm (7 lbf.ft).
    9.Connect hose to pump cover and secure clip.
    10.Refit centrifuge.See ENGINE , Repair.
    11.Refill cooling system.See Adjustment. 
    						
    							COOLING SYSTEM
    3
    REPAIR RADIATOR
    Service repair no - 26.40.01
    Remove
    1.Remove front grille.See CHASSIS AND
    BODY, Repair.
    2.Drain cooling system.See Adjustment.
    3.Remove cooling fan.See this Section.
    4.Remove 5 bolts and move bonnet platform
    aside.
    5.Release clip and disconnect bleed hose from
    radiator.
    6.Release clip and disconnect top hose from
    radiator.
    7.Release clip and disconnect fuel cooler hose
    from radiator.
    8.Release clip and disconnect coolant rail hose
    from radiator. 
    						
    							26COOLING SYSTEM
    4
    REPAIR
    9.Remove 4 bolts securing RH and LH radiator
    mounting brackets to body and remove brackets.
    10.Release clip and release air hose from
    turbocharger inlet pipe.11.Release bottom hose from bracket on lower
    cooling fan cowl.
    12.Remove radiator assembly and collect lower
    mounting spacers.
    13.Remove 2 bolts and remove intercooler from
    radiator. Collect 2 nuts from radiator side
    brackets.
    14.Remove 2 rubber mountings from intercooler.
    15.Remove 2 screws and remove lower cooling fan
    cowl from radiator.
    16.Remove 2 rubber mountings from bottom of
    radiator. 
    						
    							COOLING SYSTEM
    5
    REPAIR Refit
    17.Fit rubber mountings to bottom of radiator.
    18.Fit lower cooling fan cowl to radiator and secure
    with screws.
    19.Fit nuts to radiator side brackets.
    20.Position intercooler to radiator and tighten bolts.
    21.Fit rubber mountings to intercooler.
    22.Position mounting spacers and fit radiator.
    23.Fit bottom hose into bracket on lower cooling fan
    cowl.
    24.Position air hose to turbocharger pipe and
    secure with clip.
    25.Position LH and RH radiator mounting brackets
    to body and radiator and tighten bolts.
    26.Position coolant rail hose to radiator and secure
    with clip.
    27.Position fuel cooler hose to radiator and secure
    with clip.
    28.Position top hose to radiator and secure with
    clip.
    29.Position bleed hose to radiator and secure with
    clip.
    30.Position bonnet platform and tighten bolts.
    31.Fit cooling fan.See this Section.
    32.Fit front grille.See CHASSIS AND BODY,
    Repair.
    33.Fill cooling system.See Adjustment. 
    						
    							30 - MANIFOLD AND EXHAUST SYSTEM
    CONTENTS
    Page
    DESCRIPTION AND OPERATION
    MANIFOLD COMPONENT LAYOUT 1...................................................................
    DESCRIPTION 2.....................................................................................................
    REPAIR
    PIPE - EXHAUST - FRONT 1.................................................................................
    SILENCER - INTERMEDIATE 2.............................................................................
    EXHAUST - TAIL PIPE AND SILENCER 3.............................................................
    GASKET - INLET MANIFOLD 3..............................................................................
    GASKET - EXHAUST MANIFOLD 5....................................................................... 
    						
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