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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual

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    							09 - LUBRICANTS, FLUIDS AND CAPACITIES
    CONTENTS
    Page
    INFORMATION
    RECOMMENDED LUBRICANTS AND FLUIDS 1..................................................
    LUBRICATION PRACTICE 2..................................................................................
    CAPACITIES 3........................................................................................................
    ANTI-FREEZE 3......................................................................................................
    RECOMMENDED FUEL 3...................................................................................... 
    						
    							LUBRICANTS, FLUIDS AND CAPACITIES
    1
    INFORMATION RECOMMENDED LUBRICANTS AND FLUIDS
    All climates and conditions
    AMBIENT TEMPERATURE°C
    COMPONENT SPECIFICATION VISCOSITY -30 -20 -10 0 10 20 30 40 50
    Td5ACEA A1 5W/30, 5W/40
    Engine sump and B1 5W/50
    Manual gearbox Texaco MTF94
    Final drive units Molytex EP90 EP90
    Swivel pin housings Texaco EP00 EP00
    Power steering ATF Dexron IID,
    or III
    Texaco cold climate
    PAS fluid 14315
    Transfer box Texaco Multigear 75W-90R
    LT230TE 
    						
    							09LUBRICANTS, FLUIDS AND CAPACITIES
    2
    INFORMATION Propeller shaft Front
    and RearNLGI - 2 Multi-purpose Lithium based GREASE
    Lubrication nipples
    (hubs, ball joints
    etc.)
    Seat slides
    Door lock striker
    Brake and clutch
    reservoirsBrake fluids having a minimum boiling point of 260°C (500°F) and complying with
    FMVSS 116 DOT4
    Engine coolant Use Texaco XLC long life coolant. Use one part anti-freeze to one part water for
    protection down to -36°C (-33°F).
    IMPORTANT: Coolant solution must not fall below 50% anti-freeze otherwise
    damage to engine is liable to occur. Maximun concentration is 60%.
    Battery lugs, Petroleum jelly.
    Earthing surfacesNOTE: Do not use Silicone Grease
    where paint has
    been removed
    Air Conditioning
    System Refrigerant Use only refrigerant R134a
    Compressor Oil ND-OIL 8
    LUBRICATION PRACTICE
    Use a high quality oil of the correct viscosity range and service classification in the engine during maintenance and
    when topping up. The use of oil not to the correct specification can lead to high oil and fuel consumption and
    ultimately to damaged components.
    Oil to the correct specification contains additives which disperse the corrosive acids formed by combustion and
    prevent the formation of sludge which can block the oilways. Additional oil additives should not be used. Always
    adhere to the recommended servicing intervals.
    WARNING: Many liquids and other substances used in motor vehicles are poisonous. They must
    not be consumed and must be kept away from open wounds. These substances, among others,
    include anti-freeze, windscreen washer additives, lubricants and various adhesives. 
    						
    							LUBRICANTS, FLUIDS AND CAPACITIES
    3
    INFORMATION CAPACITIES
    The following capacity figures are approximate and are provided as a guide only.
    Capacities (approx.)* Litres Pints
    Engine sump oil - Td5 7.20...................................................... 12.67
    Extra when refilling after fitting new filter 1.00.......................... 1.76
    Manual gearbox 2.38............................................................... 4.19
    Transfer gearbox oil 2.30......................................................... 4.00
    Front differential 1.70............................................................... 3.00
    Rear differential
    90 Models 1.70............................................................... 3.00
    110 Models 2.26............................................................. 4.00
    Power steering box and reservoir LHD 2.90............................ 5.00
    Power steering box and reservoir RHD 3.40............................ 6.00
    Swivel pin housing oil/grease (each) 0.35................................ 0.60
    Fuel tank usable fuel
    90 Models 60.00............................................................... 13.20 gall
    110 & 130 Models 75.00................................................... 16.50 gall
    Cooling system - Td5 13.00....................................................... 22.88
    Washer bottle 3,0................................................................... 5.28
    NOTE: * All levels must be checked by dipstick or level plugs as applicable.
    ANTI-FREEZE
    PERCENTAGE CONCENTRATION - 50%
    PROTECTION - LOWER TEMPERATURE LIMIT
    Complete protection
    Vehicle may be driven away immediately from cold,
    -33°C (-36°F).
    Safe limit protection
    Coolant in semi-frozen state. Engine may be started
    and driven away after warm-up period, -41°C (-42°
    F).
    Lower protection
    Prevents frost damage to cylinder head, block and
    radiator. Thaw out before starting engine, -47°C (-53°
    F).
    CAUTION: Anti-freeze content must never
    be allowed to fall below 50% otherwise
    damage to the engine is liable to occur.
    Also, anti-freeze content should not exceed 60%
    as this will greatly reduce the cooling effect of the
    coolant.RECOMMENDED FUEL
    Diesel fuel oil, distillate, diesel fuel, automotive gas or
    Derv to British standard 2869, Class A1 or A2
    Using diesel fuel with a class rating lower than stated
    above could seriously impair vehicle performance. 
    						
    							10 - MAINTENANCE
    CONTENTS
    Page
    MAINTENANCE
    UNDERBONNET VIEW - Td5 1..............................................................................
    SEATS AND SEAT BELTS 2..................................................................................
    LAMPS, HORNS AND WARNING INDICATORS 2................................................
    WIPERS AND WASHERS 3...................................................................................
    HANDBRAKE 3.......................................................................................................
    BATTERY CONDITION - Td5 4..............................................................................
    HANDSET BATTERY 5...........................................................................................
    HEADLAMP ALIGNMENT 5....................................................................................
    ROAD WHEELS 6...................................................................................................
    TYRE PRESSURES, CONDITION AND TREAD DEPTH 6....................................
    BRAKE PADS, CALIPERS AND DISCS 7..............................................................
    ROAD WHEEL SPEED SENSOR HARNESS - Td5 7............................................
    FUEL FILTER ELEMENT 8.....................................................................................
    FUEL FILTER SEDIMENTER - Td5 8.....................................................................
    INTERCOOLER / COOLING SYSTEM 9................................................................
    AMBIENT AIR PRESSURE (AAP) SENSOR - Td5 9..............................................
    DOOR LOCKS AND HINGES 10............................................................................
    ENGINE COOLANT 10...........................................................................................
    BRAKE FLUID 11....................................................................................................
    AIR FILTER ELEMENT AND DUMP VALVE 11.....................................................
    AUXILIARY DRIVE BELT 12...................................................................................
    PAS FLUID, CLUTCH FLUID AND SCREEN WASHER LEVELS 12.....................
    STEERING BOX 13................................................................................................
    ENGINE OIL 14.......................................................................................................
    CENTRIFUGE ROTOR - Td5 14.............................................................................
    FULL FLOW OIL FILTER 15...................................................................................
    GEARBOX OIL 15...................................................................................................
    TRANSFER BOX OIL 16.........................................................................................
    FRONT AND REAR AXLE OIL 17..........................................................................
    PROPELLER SHAFTS 18.......................................................................................
    CLUTCH PIPES AND UNIONS 18..........................................................................
    PAS PIPES AND UNIONS 19.................................................................................
    ENGINE, GEARBOX, TRANSFER BOX AND AXLES 19.......................................
    EXHAUST SYSTEM 20...........................................................................................
    STEERING BOX AND SUSPENSION 20...............................................................
    STEERING BALL JOINTS 21.................................................................................
    SHOCK ABSORBERS 22.......................................................................................
    TOWING BRACKET 22...........................................................................................
    ENGINE AND TRANSMISSION MOUNTINGS 23.................................................. 
    						
    							10 - MAINTENANCE
    CONTENTS
    Page
    ROAD TEST 23......................................................................................................
    ENDORSE SERVICE RECORD 24........................................................................
    REPORT ANY UNUSUAL FEATURES 24............................................................. 
    						
    							MAINTENANCE
    1
    MAINTENANCE UNDERBONNET VIEW - Td5
    LHD shown
    1.Engine oil dipstick
    2.Coolant expansion tank
    3.Air cleaner
    4.Brake/clutch fluid reservoir filler cap5.Windscreen washer reservior
    6.Auxiliary drive belt
    7.Engine oil filler cap
    8.PAS fluid reservoir 
    						
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