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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
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84WIPERS AND WASHERS 2 REPAIR 4.Remove 4 trim studs securing upper rear finisher to body. 5.Release and remove upper rear finisher. 6.Position drain tin to collect any fluid spillage. 7.Disconnect washer tube from jet. 8.Remove nut securing washer jet to body. 9.Remove washer jet. Refit 10.Fit washer jet to body and secure with nut. 11.Connect washer tube to jet. 12.Remove drain tin. 13.Fit upper rear finisher and secure with trim studs. 14.Fit both rear grab handles and secure with screws. 15.Fit both rear side window finishers.ARM - WIPER - FROM 02MY Service repair no - 84.15.02 Remove 1.Raise nut cover on wiper arm and remove nut. 2.Remove wiper arm from spindle. NOTE: Do not carry out further dismantling if component is removed for access only. 3.Remove wiper blade. Refit 4.Fit wiper blade. 5.Fit wiper arm to spindle and align blade to windscreen. 6.Tighten nut securing wiper arm to17 Nm (13 lbf.ft),and fit cover.
WIPERS AND WASHERS 3 REPAIR WIPER MOTOR AND DRIVE RACK - FROM 02MY Service repair no - 84.15.09 Remove 1.Disconnect battery negative lead.See ELECTRICAL, Repair. 2.Remove wiper arms.See this Section. 3.Remove fascia console.See CHASSIS AND BODY, Repair. 4.Remove air vent control knobs. 5.Remove 6 screws, remove fascia closing panel and collect nut plate. 6.Move cover aside and loosen wiper motor drive tube nut. 7.Remove 2 screws securing wiper motor, remove retaining strap and mounting pad. 8.Disconnect multiplug from wiper motor. 9.Remove tube nut and remove wiper motor with rack. Refit 10.Lubricate wiper motor drive rack with grease. 11.Feed wiper motor rack into tube, connect multiplug and fit but do not tighten tube nut. 12.Fit mounting pad and retaining strap, align wiper motor and tighten screws. 13.Tighten wiper motor tube nut to8 Nm (6 lbf.ft) and reposition nut cover. 14.Fit fascia closing panel.
84WIPERS AND WASHERS 4 REPAIR 15.Fit nut plate and fit screws to secure nut plate and closing panel. 16.Fit knobs to air vent control levers. 17.Fit fascia console.See CHASSIS AND BODY, Repair. 18.Fit wiper arms.See this Section. 19.Connect battery negative lead.See ELECTRICAL, Repair.WHEELBOX/DRIVE PIVOT - FROM 02MY Service repair no - 84.15.25 Remove 1.Disconnect battery negative lead.See ELECTRICAL, Repair. 2.Remove steering column nacelle.See STEERING, Repair. 3.Remove wiper motor and drive rack.See this Section. 4.Remove 2 screws and move heater fan switch aside. 5.Remove 2 screws securing drivers side demister duct. 6.Disconnect demister tube and remove duct. 7.Remove bolt and nut and bolt securing steering column support bracket and remove bracket. 8.Remove 11 screws securing fascia support rail.
WIPERS AND WASHERS 5 REPAIR 9.Remove cable ties securing washer tube to windscreen wiper rack tube. 10.Loosen fully 4 nuts securing backplates to wheel boxes and remove windscreen wiper rack tubes. 11.Remove seals from wheel box spindles. 12.Remove 2 nuts securing wheel boxes and remove sealing washers. 13.Carefully pull fascia support rail from bulkhead sufficiently to remove wheel boxes. Refit 14.Loosen fully but do not remove nuts securing wheel box back plates. 15.Grease wheel boxes. 16.Fit wheel boxes, fit sealing washers and tighten nuts to5 Nm (3.7 lbf.ft). 17.Fit spindle seals. 18.Fit wiper rack tubes and tighten wheel box back plate nuts sufficiently to hold tubes. Tighten wheel box back plate nuts to6 Nm (4 lbf.ft) after fitting windscreen wiper motor. 19.Align washer tube to rack tube and secure with cable ties. 20.Align fascia support rail and secure with screws. 21.Fit steering column support bracket and tighten bolt and nut and bolt to45 Nm (33 lbf.ft). 22.Fit demister duct to tube, align relay bracket and secure duct with screws. 23.Position heater fan switch and secure with screws. 24.Fit wiper motor and drive rack.See this Section. 25.Fit steering column nacelle.See STEERING, Repair. 26.Connect battery negative lead.See ELECTRICAL, Repair.RELAY - WIPER DELAY - FROM 02MY Service repair no - 84.15.37 Remove 1.Disconnect battery negative lead.See ELECTRICAL, Repair. 2.Remove 4 screws securing instrument pack and release pack from fascia. 3.Disconnect 2 multiplugs from warning lamp panel. 4.Disconnect instrument pack multiplug from main harness. 5.Remove instrument pack.
84WIPERS AND WASHERS 6 REPAIR 6.Identify and remove relay. Refit 7.Fit relay. 8.Position instrument pack and connect multiplugs. 9.Fit instrument pack to fascia and secure with screws. 10.Connect battery negative lead.See ELECTRICAL, Repair.MOTOR - WIPER - TAIL DOOR - FROM 02MY Service repair no - 84.35.12 Remove 1.Remove spare wheel from tail door. 2.Raise nut cover, remove nut and release wiper arm. 3.Remove nut and collect washer securing wiper motor to tail door. 4.Open tail door. 5.Remove tail door trim casing.See CHASSIS AND BODY, Repair. 6.Remove bolt securing door locking solenoid to tail door. 7.Pivot both assemblies and withdraw wiper motor from tail door. 8.Disconnect multiplugs from wiper motor. 9.Remove wiper motor assembly.
WIPERS AND WASHERS 7 REPAIR NOTE: Do not carry out further dismantling if component is removed for access only. 10.Remove 2 bolts securing wiper motor to mounting bracket, remove bracket. Refit 11.Fit mounting bracket to motor and tighten bolts to10 Nm (7 lbf.ft). 12.Fit motor spindle to rear door, connect multiplugs and push motor fully home. Align motor mounting bracket with solenoid mounting bracket, fit bolt and tighten to10 Nm ( 7 lbf.ft ). 13.Fit rear door trim casing.See CHASSIS AND BODY, Repair. 14.Fit washer and nut to rear wiper assembly, tighten nut to3 Nm (2.2 lbf.ft). 15.Fit wiper arm to spindle, align blade to glass and tighten nut to17 Nm (13 lbf.ft). 16.Close nut cover. 17.Fit spare wheel and tighten nuts to45 Nm (33 lbf.ft).RELAY - TAIL DOOR WIPER - FROM 02MY Service repair no - 84.35.38 Remove 1.Remove tail door trim casing.See CHASSIS AND BODY, Repair. 2.Remove rear wiper motor relay. Refit 3.Fit relay. 4.Fit tail door trim casing.See CHASSIS AND BODY, Repair.
86 - ELECTRICAL CONTENTS Page DESCRIPTION AND OPERATION SECURITY AND CENTRAL DOOR LOCKING 1.................................................... SECURITY AND CENTRAL DOOR LOCKING 2.................................................... ANTI-THEFT ALARM - FROM 02MY 3................................................................... IMMOBILISATION SYSTEM - FROM 02MY 12...................................................... CENTRAL DOOR LOCKING (CDL) - FROM 02MY 15........................................... ANTI-THEFT ALARM SYSTEM SELF TEST 17..................................................... FASCIA CONSOLE 18............................................................................................ HEATED FRONT SCREEN - FROM 02MY 20....................................................... HEATED FRONT SEATS - FROM 02MY 22.......................................................... ELECTRIC FRONT WINDOWS - FROM 02MY 24................................................. PASSENGER COMPARTMENT FUSE BOX 26..................................................... UNDER SEAT FUSE BOX 27................................................................................. ADJUSTMENT HEADLAMPS - ALIGN BEAM 1.............................................................................. SOLENOID/MOTOR - FRONT DOOR - ADJUST 1................................................ REPAIR BELT - AUXILLARY DRIVE 1................................................................................. HARNESS - INJECTORS 1.................................................................................... STARTER MOTOR 2.............................................................................................. CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - UP TO 02MY 2................... ALTERNATOR 3..................................................................................................... HORN - LH 4........................................................................................................... HEADLAMP 5......................................................................................................... LAMP - TAIL 6......................................................................................................... RADIO6 .................................................................................................................. SPEAKER - FRONT 7............................................................................................. SWITCH - TRANSMISSION BRAKE 7................................................................... LAMP - FRONT FLASHER 8.................................................................................. BATTERY - DISCONNECT - FROM 02MY 8.......................................................... MOTOR & REGULATOR - FRONT DOOR - FROM 02MY 9.................................. SWITCH - FASCIA - FROM 02MY 10..................................................................... HARNESS - FRONT DOOR - FROM 02MY 10....................................................... SOLENOID/MOTOR - TAIL DOOR - FROM 02MY 11............................................ SOLENOID/MOTOR - FRONT DOOR - FROM 02MY 12....................................... SOLENOID/MOTOR - REAR DOOR - FROM 02MY 13......................................... HARNESS - REAR DOOR - FROM 02MY 14......................................................... REVERSE AND FOG GUARD LAMP - BULB 15....................................................
86 - ELECTRICAL CONTENTS Page LAMP ASSEMBLY - CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - FROM 02MY 16...................................................................................................... FLASHER UNIT - HAZARD WARNING - FROM 02MY 16..................................... RELAY - HEATED FRONT SCREEN - FROM 02MY 17........................................ RELAY - REAR FOG GUARD - FROM 02MY 18................................................... RELAY - STARTER - FROM 02MY 19................................................................... SWITCH - HEADLAMP LEVELLING - FROM 02MY 19......................................... CIGAR LIGHTER - FRONT - FROM 02MY 20........................................................
ELECTRICAL 1 DESCRIPTION AND OPERATION SECURITY AND CENTRAL DOOR LOCKING SYSTEM - FROM 02MY The following description details the functionality and operation of the 10AS Security and Central Door Locking (CDL) System fitted to 2002MY Defender. The system contains some new features and also retains some features from previous Defender models. The alarm system and CDL system are controlled by the 10AS anti-theft alarm ECU. New door lock barrels are introduced and use the same key as the ignition switch barrel, thereby eliminating the requirement for a separate key for the doors. NOTE: Some markets will only have some of the features described and some will have no security or central door locking functions. The security system comprises the following components: 10AS anti-theft alarm ECU Remote handset transmitters Transponder coil Volumetric sensor CDL actuators Bonnet switch Driver’s door key barrel switch Door switches Bonnet switch Battery Backed-Up Sounder (BBUS) or alarm sounder Security LED Engine immobilised warning lamp Direction indicators