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Yamaha 2007 R6 Service

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    							CABLE ROUTING
    2-52
    1. Main switch lead
    2. Left handlebar switch lead
    3. Left radiator fan motor lead
    4. Wire harness
    5. Radiator inlet pipe
    6. Fuel tank breather hose (except for California)
    7. Sidestand switch lead
    8. AC magneto lead
    9. Front left turn signal/position light lead
    10. Main switch lead
    11. Left handlebar switch lead
    12. Left radiator fan motor lead
    13. Fuel tank drain hose
    14. Oil level switch lead
    A. Bend the wire harness so that it is routed along the 
    rectifier/regulator holder and is aligned with the 
    plastic locking tie installation locations.
    B. 45
    –55 mm (1.77–2.17 in)
    C. Pass a plastic locking tie through the holes in the 
    coupler holder, and then fasten the wire harness 
    with the tie.
    D. Pass the left radiator fan motor lead through the 
    opening in the frame, and then route the lead 
    under the wire harness.
    E. Pass the starter motor lead, speed sensor lead, 
    sidestand switch lead, and oil level switch lead 
    between the holder on the engine and the 
    crankcase boss, making sure to route the starter 
    motor lead to the outside of the other leads.
    F. Fasten the fuel tank drain hose and fuel tank 
    breather hose (except for California) with the 
    holder, making sure to fasten the hoses below the 
    holder on the engine.
    G. 30
    –50 mm (1.18–1.97 in)
    H. Pass the fuel tank drain hose, fuel tank breather 
    hose (except for California), and sidestand switch 
    lead through the guides on the sidestand shield, 
    making sure to route the lead to the inside of the 
    hoses.
    I. Pass the AC magneto lead between the frame and 
    the throttle body, and then route it under the 
    radiator inlet pipe.
    J. After connecting the AC magneto coupler, slide the 
    cover over the coupler.
    K. To the front left turn signal/position light
    L. Pass a plastic locking tie through the holes in the 
    coupler holder, and then fasten the wire harness 
    with the tie, making sure to install the tie with its 
    buckle positioned toward the rear of the vehicle 
    and its end facing inward. Cut off the excess end of 
    the plastic locking tie to 2
    –10 mm (0.08–0.39 in).
    M. Bend back the left radiator fan motor lead as 
    shown in the illustration, and then insert the 
    projection on the coupler into the hole in the left 
    coupler holder. The lead may be routed to the 
    inside or the outside of the coupler.
    N. Route the AC magneto lead under the left radiator 
    fan motor lead. 
    						
    							CABLE ROUTING
    2-53
    A-A
    A
    B
    B
    A
    A
    B
    C
    D
    EF
    G
    H
    IJ
    K
    L
    M
    NO
    E
    P
    E
    Q
    W
    X
    R
    V
    U
    T
    S
    S
    123457
    6
    7
    6
    8
    8
    9
    10
    10
    11
    11
    1213
    13
    14
    15
    16
    17
    181920
    20
    2122232425
    26
    27
    2829
    30
    31
    32
    3245˚
    135˚
    B-B 
    						
    							CABLE ROUTING
    2-54
    1. Front right turn signal/position light lead
    2. Right radiator fan motor lead
    3. Throttle position sensor (for throttle valves) lead
    4. Throttle servo motor lead
    5. Throttle position sensor (for throttle cable pulley) 
    lead
    6. Ignition coil lead
    7. Crankshaft position sensor lead
    8. Sub-wire-harness 2
    9. Coolant temperature sensor lead
    10. Rear brake light switch lead
    11. O
    2 sensor lead
    12. EXUP servo motor lead
    13. Neutral switch lead
    14. Fuel pump coupler
    15. Fuel sender coupler
    16. Fuel tank breather hose (except for California)
    17. Fuel tank drain hose
    18. Negative battery lead
    19. Engine ground lead
    20. Sub-wire-harness 3
    21. Oil level switch lead
    22. Sidestand switch lead
    23. Speed sensor lead
    24. Starter motor lead
    25. Left radiator fan motor lead
    26. Main switch lead
    27. Left handlebar switch lead
    28. Throttle cable (accelerator cable)
    29. Throttle cable (decelerator cable)
    30. Right handlebar switch lead
    31. Headlight sub-wire-harness 2
    32. Wire harness
    A. To the headlight
    B. Fasten the headlight lead with the holder.
    C. To the front right turn signal/position light
    D. Insert the projection on the plastic band into the 
    hole in the coupler holder, and then fasten the wire 
    harness, right radiator fan motor lead, throttle 
    position sensor (for throttle valves) lead, throttle 
    servo motor lead, and throttle position sensor (for 
    throttle cable pulley) lead with the band, making 
    sure to route the right radiator fan motor lead to the 
    inside of the wire harness and to face the end of 
    the band upward.
    E. To the engine
    F. To the throttle bodies
    G. To the coolant temperature sensor
    H. Route the coolant temperature sensor lead above 
    the crankshaft position sensor lead, neutral switch 
    lead, oil level switch lead, and sidestand switch 
    lead.
    I. Position the sub-wire harness 2 coupler on top of 
    the wire harness.
    J. Route the oil level switch lead, speed sensor lead, 
    and crankshaft position sensor lead under the wire 
    harness.
    K. Insert the projection on the plastic locking tie that 
    is fastened around the wire harness into the hole in 
    the frame.
    L. Pass the neutral switch lead between the frame 
    and the engine.M. To the ECU
    N. Install both the engine ground lead terminal and 
    the negative battery lead terminal to the crankcase 
    with the bolt. Make sure that the oil level switch 
    lead and speed sensor lead are routed under the 
    engine ground lead and negative battery lead, the 
    leads are positioned on top of their terminals, and 
    the terminals contact the stopper on the 
    crankcase.
    O. Position the sub-wire-harness 3 coupler under the 
    wire harness.
    P. To the secondary injectors
    Q. Insert the projection on the plastic band into the 
    hole in the coupler holder, and then fasten the wire 
    harness and left radiator fan motor lead with the 
    band, making sure to face the end of the band 
    upward.
    R. Pass a plastic locking tie through the hole in the 
    coupler holder, and then fasten the wire harness 
    with the tie. Face the end of the plastic locking tie 
    inward.
    S. To the radiator
    T. Either lead, the left handlebar switch lead or the 
    main switch lead, may be routed on top.
    U. Route the throttle cables to the right of the 
    projection on the center air baffle plate on top of 
    the radiator, making sure not to twist them.
    V. Route the clutch cable above the right air baffle 
    plate on top of the radiator, and then route it 
    downward between the plate and the coupler 
    holder.
    W. Pass a plastic locking tie through the hole in the 
    stay on the frame from above, and then fasten the 
    wire harness and sub-wire-harness 3 with the tie, 
    making sure to fasten the lead within the 135
    ° 
    angle shown in the illustration. Face the end of the 
    plastic locking tie inward.
    X. Pass a plastic locking tie through the hole in the 
    stay on the frame from above, and then fasten the 
    leads shown in the illustration with the tie, making 
    sure to fasten the sub-wire harness 2 above the 
    stay and the other leads below. Face the end of the 
    plastic locking tie inward. 
    						
    							CABLE ROUTING
    2-55
    A
    3
    12
    3
    C
    B 
    						
    							CABLE ROUTING
    2-56
    1. Throttle cable (decelerator cable)
    2. Throttle cable (accelerator cable)
    3. Front brake hose
    A. Pass the throttle cables between the front fork and 
    the front brake hose.
    B. When installing the guide on the lower bracket, be 
    sure to pass the front brake hose through it.
    C. Fasten the front brake hose with the holder, 
    making sure that the paint mark on the hose is 
    visible through the hole in the holder. 
    						
    							CABLE ROUTING
    2-57
    4
    5
    7
    8
    9
    11
    13
    1412
    10
    15
    16
    1116
    6
    A
    C
    E
    B
    D
    56
    10
    12
    16
    123 
    						
    							CABLE ROUTING
    2-58
    1. Canister purge hose (throttle body-#4 to 3-way 
    joint) (for California only)
    2. Canister purge hose (3-way joint to canister) (for 
    California only)
    3. Fuel tank breather hose (fuel tank to rollover valve) 
    (for California only)
    4. Fuel tank breather hose (fuel tank to hose joint) 
    (except for California)
    5. Fuel hose (fuel tank to primary injector fuel rail)
    6. Crankcase breather hose
    7. Fuel tank overflow hose
    8. Fuel tank breather hose (except for California)
    9. Fuel tank overflow hose (fuel tank to hose joint)
    10. Fuel hose (primary injector fuel rail to secondary 
    injector fuel rail)
    11. Intake air pressure sensor lead
    12. Sub-wire-harness 3
    13. Canister purge hose (throttle body-#2 to 3-way 
    joint) (for California only)
    14. Atmospheric pressure sensor lead
    15. Sub-wire-harness 2
    16. Intake air pressure sensor hose
    A. Face the ends of the clamp rearward.
    B. Route the sub-wire-harness 3 to the left side of the 
    intake air pressure sensor.
    C. Fasten the atmospheric pressure sensor lead with 
    the holder on the air filter case.
    D. Route the atmospheric pressure sensor lead in the 
    groove in the air filter case.
    E. Fasten the sub-wire-harness 3 with the holder on 
    the air filter case. 
    						
    							CABLE ROUTING
    2-59
    FF
    C
    C
    E
    E
    D
    D
    AAG
    G
    B
    B
    A
    BC
    E
    F
    D
    G
    H
    I
    J
    K
    1
    123
    4
    567
    89
    10
    10111213
    14
    15
    1216
    1
    2
    2
    3
    3
    5
    6
    7
    67
    910
    13
    14
    1517
    L
    11417
    1310
    15
    A-AB-B
    C-C
    D-DE-EF-FG-G 
    						
    							CABLE ROUTING
    2-60
    1. Negative battery lead
    2. Main fuse leads
    3. Lean angle sensor lead
    4. ECU (engine control unit)
    5. Tail/brake light lead
    6. Turn signal light lead (right and left side)
    7. License plate light lead
    8. Seat lock cable
    9. Fuse box lead
    10. Sidestand switch lead
    11. Positive battery lead
    12. Starter relay lead
    13. Turn signal relay lead
    14. Starter motor lead
    15. Relay unit lead
    16. ECU lead
    17. Wire harness
    A. Connect the license plate light connectors and the 
    turn signal light couplers.
    B. Fasten the wire harness and the tail/brake light 
    lead with the holders on the frame.
    C. Connect the tail/brake light coupler, making sure to 
    position it under the wire harness and between the 
    battery box and the frame.
    D. Do not route the turn signal/hazard relay lead or 
    relay unit lead over the front of the battery box or 
    the damper.
    E. Pass the negative battery lead between the battery 
    band and the battery.
    F. Pass the plastic band through the hole in the rib on 
    the rear lower cowling from the front, and then 
    fasten the turn signal light couplers and license 
    plate light connectors with the band. Place the end 
    of the plastic band between the rear lower cowling 
    and the frame.
    G. Pass the turn signal light leads and license plate 
    light leads through the hole in the rib on the rear 
    lower cowling.
    H. Face the end of the plastic band to the left.
    I. Cut off the excess end of the plastic locking tie to 
    0
    –20 mm (0–0.79 in).
    J. Be sure to route the wire harness above the 
    negative battery lead and the starter motor lead.
    K. Route the turn signal relay lead and relay unit lead 
    so that they are cushioned against the damper.
    L. Be sure not to pinch the leads between the battery 
    cover and the frame. 
    						
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