Yamaha Mt 01 T 2005 Manual

							SPECIAL TOOLS
1-12
Rod puller
90890-01437
Universal damping rod bleeding tool 
set
YM-A87034-53, 4-55
Rod puller attachment (M10)
90890-01436
Universal damping rod bleeding tool 
set
YM-A87034-53, 4-55
Ring nut wrench
90890-01268
Spanner wrench
YU-012684-59
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-014855-13
Valve spring compressor
90890-04019
YM-040195-35, 5-40
Valve guide remover (ø6)
90890-04064
Valve guide remover (6.0 mm)
YM-04064-A5-36
Valve guide installer (ø6)
90890-04065
Valve guide installer (6.0 mm)
YM-04065-A5-36 Tool name/Tool No. Illustration Reference pages
YM-A8703
YM-A8703 
						

							SPECIAL TOOLS
1-13
Valve guide reamer (ø6)
90890-04066
Valve guide reamer (6.0 mm)
YM-040665-36
Piston pin puller set
90890-01304
Piston pin puller
YU-013045-42
Universal clutch holder
90890-04086
YM-910425-55, 5-58
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A5-55, 5-57, 5-68, 
5-69, 5-77, 5-79
Yamaha bond No. 1215
90890-855055-57, 5-69, 5-78
Rotor puller
90890-01080
Stator rotor puller
YM-01080-A5-68
Pressure gauge
90890-031536-9 Tool name/Tool No. Illustration Reference pages
YU-01304 
						

							SPECIAL TOOLS
1-14
Fuel pressure adapter
90890-03176
YM-031766-9
Digital circuit tester
90890-031746-10
Ignition checker
90890-06754
Opama pet-4000 spark checker
YM-344877-100 Tool name/Tool No. Illustration Reference pages 
						

							SPEC
2 
						

							2
SPECIFICATIONS
GENERAL SPECIFICATIONS........................................................................ 2-1
ENGINE SPECIFICATIONS............................................................................ 2-2
CHASSIS SPECIFICATIONS........................................................................ 2-10
ELECTRICAL SPECIFICATIONS................................................................. 2-14
TIGHTENING TORQUES.............................................................................. 2-17
GENERAL TIGHTENING TORQUE SPECIFICATIONS ......................... 2-17
ENGINE TIGHTENING TORQUES ......................................................... 2-18
CHASSIS TIGHTENING TORQUES ....................................................... 2-23
LUBRICATION POINTS AND LUBRICANT TYPES.................................... 2-28
ENGINE ................................................................................................... 2-28
CHASSIS ................................................................................................. 2-30
LUBRICATION SYSTEM CHART AND DIAGRAMS.................................... 2-31
ENGINE OIL LUBRICATION CHART ..................................................... 2-31
LUBRICATION DIAGRAMS .................................................................... 2-33
CABLE ROUTING......................................................................................... 2-41 
						

							GENERAL SPECIFICATIONS
2-1
EAS20280
GENERAL SPECIFICATIONS
Model
Model 5YU1 (Europe)
5YU2 (AUS)
Dimensions
Overall length 2185 mm (86.0 in)
Overall width 790 mm (31.1 in)
Overall height 1160 mm (45.7 in)
Seat height 825 mm (32.5 in)
Wheelbase 1525 mm (60.0 in)
Ground clearance 143 mm (5.63 in)
Minimum turning radius 3200 mm (126.0 in)
Weight
With oil and fuel 259.0 kg (571 lb)
Maximum load 202 kg (445 lb) 
						

							ENGINE SPECIFICATIONS
2-2
EAS20290
ENGINE SPECIFICATIONS
Engine
Engine type Air cooled 4-stroke, OHV
Displacement 1670.0 cm³ (101.90 cu.in)
Cylinder arrangement V-type 2 cylinders
Bore × stroke 97.0 × 113.0 mm (3.82 × 4.45 in)
Compression ratio 8.40 :1
Standard compression pressure (at sea level) 1200 kPa/200 r/min (170.7 psi/200 r/min) (12.0 
kgf/cm²/200 r/min)
Minimum–maximum 1000–1400 kPa (142.2–199.1 psi) (10.0–14.0 
kgf/cm²)
Starting system Electric starter
Fuel
Recommended fuel Regular unleaded gasoline only (Europe)
Unleaded gasoline only (AUS)
Fuel tank capacity 15.0 L (3.96 US gal) (3.30 Imp.gal)
Fuel reserve amount 3.0 L (0.79 US gal) (0.66 Imp.gal)
Engine oil
Lubrication system Dry sump
Type SAE20W40
Recommended engine oil grade API standard: 
SE or higher grade 
ACEA standard: 
G4 or G5
Engine oil quantity
Total amount 5.00 L (5.29 US qt) (4.40 Imp.qt)
Engine 2.2 L (2.33 US qt) (1.94 Imp.qt)
Oil tank 2.8 L (2.96 US qt) (2.46 Imp.qt)
Without oil filter cartridge replacement 3.70 L (3.91 US qt) (3.26 Imp.qt)
With oil filter cartridge replacement 4.10 L (4.33 US qt) (3.61 Imp.qt)
Oil filter
Oil filter type Cartridge (paper)
Oil pump
Oil pump type Trochoid
Inner-rotor-to-outer-rotor-tip clearance 0.12 mm (0.0047 in) or less
Limit 0.20 mm (0.0079 in)
Outer-rotor-to-oil-pump-housing clearance 0.09–0.15 mm (0.0035–0.0059 in)
Limit 0.220 mm (0.0087 in)
Oil-pump-housing-to-inner-and-outer-rotor 
clearance 0.03–0.08 mm (0.0012–0.0031 in)
Limit 0.150 mm (0.0059 in)
Bypass valve opening pressure 80–120 kPa (11.4–17.1 psi) (0.80–1.20 kgf/cm²)
Relief valve operating pressure 60 kPa (8.53 psi) (0.60 kgf/cm²) 
						

							ENGINE SPECIFICATIONS
2-3
Spark plug (s)
Manufacturer/model NGK/DPR7EA-9
Manufacturer/model DENSO/X22EPR-U9
Spark plug gap 0.8–0.9 mm (0.031–0.035 in)
Cylinder head
Volume 98.60–103.60 cm³ (6.02–6.32 cu.in)
Warpage limit* 0.03 mm (0.0012 in)
Camshaft
Drive system Gear drive
Camshaft to crankcase clearance 0.050–0.084 mm (0.0020–0.0033 in)
Camshaft lobe dimensions
Intake A 38.241–38.341 mm (1.5055–1.5095 in) (cylinder 
#1)
38.243–38.343 mm (1.5056–1.5096 in) (cylinder 
#2)
Limit 38.141 mm (1.5016 in) (cylinder #1)
38.143 mm (1.5017 in) (cylinder #2)
Intake B 31.950–32.050 mm (1.2579–1.2618 in)
Limit 31.850 mm (1.2539 in)
Exhaust A 38.236–38.336 mm (1.5054–1.5093 in)
Limit 38.136 mm (1.5014 in)
Exhaust B 31.950–32.050 mm (1.2579–1.2618 in)
Limit 31.850 mm (1.2539 in)
Rocker arm/rocker arm shaft
Rocker arm inside diameter 18.000–18.018 mm (0.7087–0.7094 in)
Limit 18.036 mm (0.7101 in)
Rocker arm shaft outside diameter 17.976–17.991 mm (0.7077–0.7083 in)
Rocker-arm-to-rocker-arm-shaft clearance 0.009–0.042 mm (0.0004–0.0017 in)
Limit 0.080 mm (0.0032 in)
*
A
B 
						

							ENGINE SPECIFICATIONS
2-4
Valve, valve seat, valve guide
Valve clearance (cold)
Intake 0.00–0.04 mm (0.0000–0.0016 in)
Exhaust 0.00–0.04 mm (0.0000–0.0016 in)
Valve dimensions
Valve head diameter A (intake) 33.90–34.10 mm (1.3346–1.3425 in)
Valve head diameter A (exhaust) 27.90–28.10 mm (1.0984–1.1063 in)
Valve face width B (intake) 1.300–2.300 mm (0.0512–0.0906 in)
Valve face width B (exhaust) 1.200–2.400 mm (0.0472–0.0945 in)
Valve seat width C (intake) 0.90–1.10 mm (0.0354–0.0433 in)
Limit 2.0 mm (0.08 in)
Valve seat width C (exhaust) 0.90–1.10 mm (0.0354–0.0433 in)
Limit 2.0 mm (0.08 in)
Valve margin thickness D (intake) 0.70–1.30 mm (0.0276–0.0512 in)
Limit 0.4 mm (0.02 in)
Valve margin thickness D (exhaust) 0.70–1.30 mm (0.0276–0.0512 in)
Limit 0.4 mm (0.02 in)
Valve stem diameter (intake) 5.975–5.990 mm (0.2352–0.2358 in)
Limit 5.945 mm (0.2341 in)
Valve stem diameter (exhaust) 5.960–5.975 mm (0.2346–0.2352 in)
Limit 5.930 mm (0.2335 in)
Valve guide inside diameter (intake) 6.000–6.012 mm (0.2362–0.2367 in)
Limit 6.050 mm (0.2382 in)
Valve guide inside diameter (exhaust) 6.000–6.012 mm (0.2362–0.2367 in)
Limit 6.050 mm (0.2382 in)
A
B
C
D