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Yamaha Mt 01 T 2005 Manual

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    of 435
    							FUEL INJECTION SYSTEM
    7-46
    Fault code No. 24 Symptom No normal signal is received from the O2 sensor.
    Diagnostic code No.——
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Installed state of O
    2 sensor. Check for looseness or pinching. Starting the 
    engine and 
    operating it at 
    idle. 2 Connections
    O
    2 sensor coupler
    Main wire harness ECU couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    3 Open or short circuit in wire harness.Repair or replace if there is an 
    open or short circuit.
    Between O
    2 sensor coupler and 
    ECU coupler.
    (gray/white–gray/white)
    (red/blue–red/blue)
    (gray/green–gray/green)
    (black/blue–black/blue)
    4 Check fuel pressure.Refer to “THROTTLE BODIES” 
    on page 6-4.
    5 Defective O
    2 sensor.Replace if defective. 
    						
    							FUEL INJECTION SYSTEM
    7-47
    Fault code No. 25 Symptom Cylinder-#2 intake air pressure sensor: open or short cir-
    cuit detected.
    Diagnostic code No. 04 Cylinder-#2 intake air pressure sensor
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Connections
    Cylinder-#2 intake air pressure 
    sensor coupler
    Main wire harness ECU couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.Turning the 
    main switch to 
    “ON”.
    2 Open or short circuit in wire harness.Repair or replace if there is an 
    open or short circuit.
    Between cylinder-#2 intake air 
    pressure sensor coupler and 
    ECU coupler
    (black/blue–black/blue)
    (pink/yellow–pink/yellow)
    (blue–blue)
    3 Defective cylinder-#2 intake air 
    pressure sensor.Execute the diagnostic mode. 
    (Code No.04)
    Replace if defective.
    Refer to “CHECKING THE 
    INTAKE AIR PRESSURE 
    SENSORS” on page 7-106. 
    						
    							FUEL INJECTION SYSTEM
    7-48
    Fault code No. 26 Symptom Cylinder-#2 intake air pressure sensor: hose system mal-
    function (clogged or detached hose).
    Diagnostic code No. 04 Cylinder-#2 intake air pressure sensor
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Cylinder-#2 intake air pressure sensor 
    hoseCheck the cylinder-#2 intake air 
    pressure sensor hose condition.
    Repair or replace the sensor 
    hose.Starting the 
    engine and 
    operating it at 
    idle.
    2 Cylinder-#2 intake air pressure sensor 
    malfunction at intermediate electrical 
    potential.Check and repair the 
    connection.
    Replace it if there is a 
    malfunction.
    3 Connections
    Cylinder-#2 intake air pressure 
    sensor coupler
    Main wire harness ECU couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    4 Defective cylinder-#2 intake air 
    pressure sensor.Execute the diagnostic mode. 
    (Code No.04)
    Replace if defective.
    Refer to “CHECKING THE 
    INTAKE AIR PRESSURE 
    SENSORS” on page 7-106. 
    						
    							FUEL INJECTION SYSTEM
    7-49
    Fault code No. 28 Symptom Engine temperature sensor: open or short circuit detect-
    ed.
    Diagnostic code No. 11 Engine temperature sensor
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Installed state of engine temperature 
    sensor.Check for looseness or pinching. Turning the 
    main switch to 
    “ON”.
    2 Connections
    Engine temperature sensor coupler
    Main wire harness ECU coupler
    Sub-wire harness 2 couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    3 Open or short circuit in wire harness 
    and/or sub lead.Repair or replace if there is an 
    open or short circuit.
    Between engine temperature 
    sensor coupler and ECU 
    coupler
    (brown–brown)
    (black–black)
    4 Defective engine temperature sensor.Execute the diagnostic mode. 
    (Code No.11)
    Replace if defective.
    Refer to “CHECKING THE 
    ENGINE TEMPERATURE 
    SENSOR” on page 7-102. 
    						
    							FUEL INJECTION SYSTEM
    7-50
    Fault code No. 29 Symptom Decompression solenoid (thermistor): open or short cir-
    cuit detected.
    Diagnostic code No. 55 Decompression solenoid
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Installed state of decompression 
    solenoid.Check for looseness or pinching. Turning the 
    main switch to 
    “ON”.
    2 Connections
    Decompression solenoid 
    (thermistor) coupler
    Main wire harness ECU couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    3 Open or short circuit in wire harness.Repair or replace if there is an 
    open or short circuit.
    Between decompression 
    solenoid (thermistor) coupler 
    and ECU coupler
    (green/red–green/red)
    (black/blue–black/blue)
    4 Defective decompression solenoid 
    (thermistor).Execute the diagnostic mode. 
    (Code No.55)
    Replace if defective.
    Refer to “CHECKING THE 
    DECOMPRESSION 
    SOLENOID” on page 7-105.
    Fault code No. 30 Symptom The vehicle has overturned.
    Diagnostic code No. 08 Lean angle cut-off switch
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 The vehicle has overturned. Raise the vehicle upright. Turning the 
    main switch to 
    “ON” (however, 
    the engine 
    cannot be 
    restarted 
    unless the main 
    switch is first 
    turned “OFF”). 2 Installed condition of the lean angle 
    cut-off switch.Check for looseness or pinching.
    3 Connections
    Lean angle cut-off switch coupler
    Main wire harness ECU couplerCheck the coupler for any pins 
    that may be pulled out.
    Check the locking condition of 
    the coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    4 Defective lean angle cut-off switch.Execute the diagnostic mode. 
    (Code No.08)
    Replace if defective.
    Refer to “CHECKING THE 
    LEAN ANGLE CUT-OFF 
    SWITCH” on page 7-100. 
    						
    							FUEL INJECTION SYSTEM
    7-51
    Fault  code  No. 33 Symptom Malfunction detected in the primary wire of the cylinder-#1 
    left or right ignition coil.
    Diagnostic code No. 30, 32 Cylinder-#1 left or right ignition coil
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Connections
    Cylinder-#1 left or right ignition coil 
    connector (primary coil side)
    Main wire harness ECU coupler
    Sub-wire harness 1 couplerCheck the connector and 
    coupler for any pins that may be 
    pulled out.
    Check the locking condition of 
    the connector and coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub lead.Repair or replace if there is an 
    open or short circuit.
    Between cylinder-#1 left or right 
    ignition coil connector and ECU 
    coupler/main wire harness.
    (black/red–blue/red)
    (orange–orange)
    3 Defective cylinder-#1 left or right 
    ignition coil.Execute the diagnostic mode. 
    (Code No.30 or 32)
    Test the primary and secondary 
    coils for continuity.
    Replace if defective.
    Refer to “CHECKING THE 
    IGNITION COILS” on page 
    7-99. 
    						
    							FUEL INJECTION SYSTEM
    7-52
    Fault  code  No. 34 Symptom Malfunction detected in the primary wire of the cylinder-#2 
    left ignition coil.
    Diagnostic code No. 31 Cylinder-#2 left ignition coil
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Connections
    Cylinder-#2 left ignition coil 
    connector (primary coil side)
    Main wire harness ECU couplerCheck the connector and 
    coupler for any pins that may be 
    pulled out.
    Check the locking condition of 
    the connector and coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness.Repair or replace if there is an 
    open or short circuit.
    Between cylinder-#2 left ignition 
    coil connector and ECU 
    coupler/main wire harness.
    (black/red–blue/red)
    (gray/red–gray/red)
    3 Defective cylinder-#2 left ignition coil.Execute the diagnostic mode. 
    (Code No.31)
    Test the primary and secondary 
    coils for continuity.
    Replace if defective.
    Refer to “CHECKING THE 
    IGNITION COILS” on page 
    7-99. 
    						
    							FUEL INJECTION SYSTEM
    7-53
    Fault  code  No. 35 Symptom Malfunction detected in the primary wire of the cylinder-#1 
    left or right ignition coil.
    Diagnostic code No. 30, 32 Cylinder-#1 left or right ignition coil
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Connections
    Cylinder-#1 left or right ignition coil 
    connector (primary coil side)
    Main wire harness ECU coupler
    Sub-wire harness 1 couplerCheck the connector and 
    coupler for any pins that may be 
    pulled out.
    Check the locking condition of 
    the connector and coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub lead.Repair or replace if there is an 
    open or short circuit.
    Between cylinder-#1 left or right 
    ignition coil connector and ECU 
    coupler/main wire harness.
    (black/red–blue/red)
    (orange–orange)
    3 Defective cylinder-#1 left or right 
    ignition coil.Execute the diagnostic mode. 
    (Code No.30 or 32)
    Test the primary and secondary 
    coils for continuity.
    Replace if defective.
    Refer to “CHECKING THE 
    IGNITION COILS” on page 
    7-99. 
    						
    							FUEL INJECTION SYSTEM
    7-54
    Fault  code  No. 36 Symptom Malfunction detected in the primary wire of the cylinder-#2 
    right ignition coil.
    Diagnostic code No. 33 Cylinder-#2 right ignition coil
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 Connections
    Cylinder-#2 right ignition coil 
    connector (primary coil side)
    Main wire harness ECU couplerCheck the connector and 
    coupler for any pins that may be 
    pulled out.
    Check the locking condition of 
    the connector and coupler.
    If there is a malfunction, repair it 
    and connect the coupler 
    securely.Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness.Repair or replace if there is an 
    open or short circuit.
    Between cylinder-#2 right 
    ignition coil connector and ECU 
    coupler/main wire harness.
    (black/red–blue/red)
    (gray/black–gray/black)
    3 Defective cylinder-#2 right ignition 
    coil.Execute the diagnostic mode. 
    (Code No.33)
    Test the primary and secondary 
    coils for continuity.
    Replace if defective.
    Refer to “CHECKING THE 
    IGNITION COILS” on page 
    7-99. 
    						
    							FUEL INJECTION SYSTEM
    7-55
    Fault code No. 37 Symptom Engine speed is high when the engine is idling.
    Diagnostic code No. 54 ISC valve
    Order Item/components and probable 
    causeCheck or maintenance job Reinstatement 
    method
    1 ECU fuse is blown.Check the ECU fuse.
    Refer to “CHECKING THE 
    FUSES” on page 7-93.ISC valve 
    returns to its 
    original position 
    by turning the 
    main switch to 
    “ON” and back 
    to “OFF”.
    Reinstated if 
    the engine idle 
    speed is within 
    specification 
    after starting 
    the engine. 2 Throttle valve does not fully close.Check the throttle body.
    Refer to “THROTTLE BODIES” 
    on page 6-4.
    Check the throttle cables.
    Refer to “ADJUSTING THE 
    THROTTLE CABLE FREE 
    PLAY” on page 3-7.
    3 ISC valve is stuck fully open due to 
    disconnected ISC unit hose or 
    coupler. (High engine idle speed is 
    detected with the ISC valve stuck fully 
    open even though signals for the valve 
    to close are continuously being 
    transmitted by the ECU.)Check that the ISC unit hose is 
    not disconnected.
    Check that the ISC unit coupler 
    is not disconnected.
    The ISC valve is stuck fully 
    open if it does not operate when 
    the main switch is turned “OFF”.
    (Touch the ISC unit with your 
    hand and check if it is vibrating 
    to confirm if the ISC valve is 
    operating.)
    4 ISC valve is not moving correctly.Execute the diagnostic mode. 
    (Code No.54)
    After the ISC valve is fully 
    closed, it opens to the standby 
    opening position when the 
    engine is started. This 
    operation takes approximately 
    12 seconds. Start the engine. If 
    the error recurs, replace the 
    throttle body assembly. 
    						
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