Yamaha Mt 01 T 2005 Manual

							TIGHTENING TORQUES
2-25
Shift arm bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)
Left rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Right rider footrest assembly bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Footrest cover bracket M6 3 7 Nm (0.7 m·kg, 5.1 ft·lb)
Passenger footrest nut M10 2 28 Nm (2.8 m·kg, 20 ft·lb)
Front wheel:
Front wheel axle  M18 1 72 Nm (7.2 m·kg, 52 ft·lb)
Front wheel axle pinch bolt M8 1 23 Nm (2.3 m·kg, 27 ft·lb)
Front brake disc bolt M6 12 18 Nm (1.8 m·kg, 13 ft·lb)
Rear wheel:
Rear wheel axle nut M24 1 150 Nm (15.0 m·kg, 110 ft·lb)
Rear brake disc bolt M6 6 18 Nm (1.8 m·kg, 13 ft·lb)
Rear wheel sprocket nut M10 6 100 Nm (10.0 m·kg, 72 ft·lb)
Front brake:
Front brake master cylinder 
holder boltM6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Front brake hose union bolt M10 2 30 Nm (3.0 m·kg, 22 ft·lb)
Front brake caliper bolt M10 4 35 Nm (3.5 m·kg, 25 ft·lb)
Bleed screw (front brake caliper) M8 2 6 Nm (0.6 m·kg, 4.3 ft·lb)
Bleed screw (front brake master 
cylinder)M8 1 6 Nm (0.6 m·kg, 4.3 ft·lb)
Front brake hose holder bolt M6 2 6 Nm (0.6 m·kg, 4.3 ft·lb)
Rear brake:
Rear brake master cylinder bolt M8 2 23 Nm (2.3 m·kg, 27 ft·lb)
Locknut (rear brake master 
cylinder)M8 1 16 Nm (1.6 m·kg, 11 ft·lb)
Rear brake hose union bolt M10 2 30 Nm (3.0 m·kg, 22 ft·lb)
Rear brake hose guide bolt 1 M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Rear brake hose guide bolt 2 M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Rear brake pad pin M10 1 17 Nm (1.7 m·kg, 12 ft·lb)
Rear brake screw plug M10 1 3 Nm (0.3 m·kg, 2.2 ft·lb)
Rear brake caliper bolt  M8 1 22 Nm (2.2 m·kg, 16 ft·lb)
Rear brake caliper bolt M12 1 27 Nm (2.7 m·kg, 19 ft·lb)
Bleed screw (rear brake caliper) M8 1 6 Nm (0.6 m·kg, 4.3 ft·lb)
Handlebar:
Upper handlebar holder bolt M8 4 20 Nm (2.0 m·kg, 14 ft·lb)
Lower handlebar holder nut M12 2 40 Nm (4.0 m·kg, 29 ft·lb)
Main switch/immobilizer unit bolt M8 2 32 Nm (3.2 m·kg, 23 ft·lb) ItemThread 
sizeQ’ty Tightening torque Remarks
LT
LT
LT
LT
LS 
						

							TIGHTENING TORQUES
2-26
Grip end  M16 2 29 Nm (2.9 m·kg, 21 ft·lb)
Clutch master cylinder holder bolt M6 2 13 Nm (1.3 m·kg, 9.4 ft·lb)
Rearview mirror M10 2 14 Nm (1.4 m·kg, 10 ft·lb)
Front fork and steering head:
Upper bracket pinch bolt M8 2 26 Nm (2.6 m·kg, 19 ft·lb)
Steering stem nut M22 1 110 Nm (11.0 m·kg, 80 ft·lb)
Lower ring nut (initial tightening 
torque)M25 1 52 Nm (5.2m·kg, 37 ft·lb)See 
NOTE.
Lower ring nut (final tightening 
torque)M25 1 23 Nm (2.3 m·kg, 27 ft·lb)See 
NOTE.
Cap bolt M47 2 20 Nm (2.0 m·kg, 14 ft·lb)
Cap bolt (damper rod assembly 
and nut) M10 2 25 Nm (2.5 m·kg, 18 ft·lb)
Damper rod assembly  M24 2 35 Nm (3.5 m·kg, 25 ft·lb)
Lower bracket pinch bolt M8 4 28 Nm (2.8 m·kg, 20 ft·lb)
Front brake hose joint bracket 
boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Front brake hose joint bolt M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Headlight assembly bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb)
Meter assembly bracket bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Headlight assembly bracket bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Front fork guard bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb)
Front fender bolt M6 4 6 Nm (0.6 m·kg, 4.3 ft·lb)
Swingarm and rear shock 
absorber:
Swingarm pivot shaft nut M18 1 125 Nm (12.5 m·kg, 90 ft·lb)
Footrest bracket pinch bolt M8 2 25 Nm (2.5 m·kg, 18 ft·lb)
Relay arm nut (relay arm and 
swingarm)M10 1 40 Nm (4.0 m·kg, 29 ft·lb)
Relay arm nut (relay arm and 
connecting arm) M12 1 49 Nm (4.9 m·kg, 35 ft·lb)
Rear shock absorber assembly 
nut (rear side)M10 1 40 Nm (4.0 m·kg, 29 ft·lb)
Rear shock absorber assembly 
nut (front side)M12 1 49 Nm (4.9 m·kg, 35 ft·lb)
Rear brake hose guide bolt 1 M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Rear brake hose guide bolt 2 M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Rear fender bolt M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Locknut (rear shock absorber 
spring preload adjusting nut)M20 1 42 Nm (4.2 m·kg, 30 ft·lb) ItemThread 
sizeQ’ty Tightening torque Remarks
LS
LT 
						

							TIGHTENING TORQUES
2-27
NOTE:
1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then 
loosen the lower ring nut completely.
2. Retighten the lower ring nut to 23 Nm (2.3 m·kg, 17 ft·lb) with a torque wrench. Drive chain guard bolt (swingarm 
side)M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Drive chain guide bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Locknut (drive chain adjusting 
bolt)M8 2 16 Nm (1.6 m·kg, 11 ft·lb) ItemThread 
sizeQ’ty Tightening torque Remarks 
						

							LUBRICATION POINTS AND LUBRICANT TYPES
2-28
EAS20360
LUBRICATION POINTS AND LUBRICANT TYPES
EAS20370
ENGINE
Lubrication point Lubricant
Oil seal lips
O-rings
Bearings
Cylinder head nuts and washers
Connecting rod small end and big end
Crankshaft journals
Piston surfaces
Piston pins
Connecting rod bolts
Camshaft cam lobes and camshaft journals
Valve push rods
Valve push rod end balls
Valve stems (intake and exhaust)
Valve stem ends (intake and exhaust)
Valve lifters
Rocker arms
Rocker arm shafts
Oil pump rotors (inner and outer) and oil pump housing
Oil pump driven gear shaft
Crankcase stud bolt ends
Crankcase bush (generator shaft journal)
Starter clutch idle gear inner surface
Starter clutch idle gear shafts
Starter clutch roller and starter clutch gears outer surface
Crankshaft journal
Primary driven gear inner surface
Clutch push rods and ball
Clutch boss nut and washer
Transmission gears (wheel and pinion) and collar
Drive sprocket nut and washer
LS
LS
E
E
E
E
E
E
M
M
E
E
M
E
E
E
E
E
E
E
E
E
E
E
E
E
LS
E
M
E 
						

							LUBRICATION POINTS AND LUBRICANT TYPES
2-29
Shift forks and shift fork guide bars
Shift drum
Shift shaft and shift shaft oil seal lip
Crankcase mating surfaceYamaha bond 
No.1215
Stator coil lead grommetYamaha bond 
No.1215
Crankshaft position sensor lead grommetYamaha bond 
No.1215 Lubrication point LubricantE
E
LS 
						

							LUBRICATION POINTS AND LUBRICANT TYPES
2-30
EAS20380CHASSIS
Lubrication point Lubricant
Down tube bolt (front and rear)
Steering bearings and upper bearing dust cover lip
Lower bearing dust seal lip
Steering ring nut thread (upper and lower)
Main switch bracket spacer outer surfaces
Front wheel oil seal lips (left and right)
Rear wheel oil seal lips (left and right)
Rear wheel drive hub oil seal lip
Rear wheel drive hub mating surface
Tube guide (throttle grip) inner surface and throttle cables
Brake lever pivoting point and metal-to-metal moving parts Silicon grease
Clutch lever pivoting point and metal-to-metal moving parts
Brake pedal shaft pivoting point
Passenger footrest pivoting point and ball
Sidestand pivoting point and metal-to-metal moving parts
Sidestand switch striker and sidestand switch contact point
Sidestand hook and spring
Swingarm pivot shaft
Bearing, spacer and oil seal lips (swingarm pivot shaft)
Bearing, spacer and oil seal lips (swingarm and relay arm)
Bearing, spacer and oil seal lips (rear shock absorber)
Bearing, spacer and oil seal lips (relay arm)
Bearing, spacer and oil seal lips (connecting arm)
Shift pedal pivoting point
Shift rod pivoting point
Seat lock lever pivoting point
O-rings (oil delivery pipe and oil filler cap)
E
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS
LS 
						

							LUBRICATION SYSTEM CHART AND DIAGRAMS
2-31
EAS20390
LUBRICATION SYSTEM CHART AND DIAGRAMS
EAS20400
ENGINE OIL LUBRICATION CHART
9
10
11 7
6
5
1
212 14
1315 16 17
18
19 2026
2336
213138 40
39
37
2730
30 35
3529
29 34
3433
3328
28 32
32
25
24
22
8
3 4
A 
						

							LUBRICATION SYSTEM CHART AND DIAGRAMS
2-32
1. Oil pan
2. Engine oil drain bolt (crankcase)
3. Oil strainer (crankcase)
4. Oil pump
5. Oil pump rotor 1
6. Oil pump rotor 2
7. Check ball
8. Relief valve
9. Oil tank
10. Oil strainer (oil tank)
11. Engine oil drain bolt (oil tank)
12. Drive axle
13. Drive axle gears
14. Main axle
15. Oil pump drive gear
16. Main axle gears
17. Clutch
18. Bypass valve
19. Oil filter cartridge
20. Generator shaft journal (left)
21. Generator shaft journal (right)
22. Starter clutch
23. Crankshaft journal (camshaft cover side)
24. Camshaft journal (camshaft cover side)
25. Camshaft lobe faces
26. Crankshaft journal (right)
27. Front cylinder
28. Crank pin
29. Connecting rod
30. Piston
31. Front camshaft
32. Valve lifter
33. Push rod
34. Rocker arm
35. Valve stem end
36. Crankshaft journal (left)
37. Rear cylinder
38. Rear camshaft
39. Front cylinder intake valve
40. Rear cylinder intake valve
A. Pressure feed 
						

							LUBRICATION SYSTEM CHART AND DIAGRAMS
2-33
EAS20410LUBRICATION DIAGRAMS
3
5
3
1
B-B
D-D
E-E
A
C
E
E
2
1
B
B
D
D
4
2
A
C 
						

							LUBRICATION SYSTEM CHART AND DIAGRAMS
2-34
1. Oil delivery pipe
2. Push rod
3. Oil filter cartridge
4. Rocker arm shaft
5. Oil delivery pipe 2