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Land Rover 90 110 Workshop Rover Manual

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    							e DEFENDER ENGINE 11 2 I 
    ... .. I., ;:,:;i 1’ . . - ... , . . . . , , 
    ST3121 M 
    ~I .,.. :, ... ... .. . ..._ .. . 
    19  
    						
    							12 ENGINE e DEFENDER 
    _I 
    CLUTCH AND FLYWHEEL  HOUSING 
    LAND  ROVER  Tdi engine 
    COMPONENTS 
    ST3066M - 
    I. 
    Clutch  housing 
    2. Bell housing  stud (9) 
    3. Starter motor stud (1) 
    4. Allen bolts (4) 
    5. Plug (2) 
    6. Screw housing  to block (6) 
    7. Washer (6) 
    8. Bolt  housing  to block (2) 
    9. Spring  washer (2) 
    10. Bracket (2) 
    11. Harness  clip (2) 
    12. Oil seal 
    13.  Flywheel 
    14.  Starter  ring 
    15. Reinforcing  plate 
    16. 
    Bolt flywheel  to crank 
    17.  Clutch  cover 
    18. Clutch  plate 
    19.  Dowel 
    20.  Screw 
    21. Spring  washer 
    $! ... .., -->d 
    2n  
    						
    							. 
    DEFENDER ENGINE 12 
    3 
    ST3066M 
    21  
    						
    							12 
    SUMP AND OIL PUMP COMPONENTS ST3065M - 
    LAND ROVER Tdi engine 
    ENGINE DEFENDER 
    1. Sump 
    2. Drain plug 
    3. Joint washer 
    4. Flange  bolt M8x20 (8) 
    5. Flange  bolt M8x60 (1 2) 
    6. 
    Oil pump  housing  lower 
    7. Oil pump housing  upper 
    8.  Dowel 
    9. Oil pump  gears 
    10. Spindle 
    11. Screw 
    12. Spring  washer 
    13. Support  bracket 
    14.  Screw 
    15. Lock  washer 
    16. Casket 
    17. 
    Filter 
    18. 0 ring 
    19. Lock  washer 
    20.  Screw 
    21. Spring  washer 
    22.  Plain  washer 
    23.  Drive  shaft 
    24. 
    Oil relief plunger 
    25.  Spring 
    26.  Joint  washer 
    27. Oil relief plug 
    22  
    						
    							-DEFENDER ENGINE n 12 
    .-:.:. < ,. . . ,.. ,+  . : ,,.,x2.;:,, ,I. .. ,1: .,~. .._ .. ... . 
    16 
    . ., 
    24 
    ST3065M 
     
    4 
    4 
    5 
    23  
    						
    							e DEFENDER 
    FRONT COVER  COMPONENTS ST3064M - LAND 
    ROVER Tdi engine 
    1. 
    2. 
    3. 
    4. 
    5. 
    6. 
    7. 
    8. 
    9. 
    10. 
    11. 
    12. 
    13. 
    14. 
    15. 
    16. 
    - 17. 
    7 8. 
    19. 
    20. 
    21. 
    22. 
    23. 
    24. 
    25. 
    26. 
    27. 
    28. 
    29. 
    30. 
    31. 
    32. 
    33. 
    34. 
    35. 
    36. 
    37. 
    38. 
    39. 
    40. 
    41. 
    42. 
    43. 
    44. 
    45. 
    46. 
    47. 
    48. 
    49. 
    50. 
    51. 
    Viscous  unit 
    Fan 
    assemb!y 
    Bolt (4) 
    Plain  washer (4) 
    Pulley 
    Screw 
    (4) 
    Spring  washer (4) 
    Water pump assembly 
    Gasket  Flange 
    bolt M8x85 (2) 
    Flange  bolt M8x75 (1) 
    Flange screw M8x35 (3) 
    Stud M8 
    Flange  nut M8 
    By pass  hose 
    Hose 
    clip 
    Crank  pulley 
    Flange  bolts 
    (4) 
    Crank pulley bolt 
    Washer 
    Torsional  vibration damper 
    Inspection  plate 
    Gasket  Flange  screw 
    M6x20 (3) 
    Front cover  plate 
    Gasket 
    Cover  plate seal 
    Flange  screw 
    M8x25 (3) 
    Flange bolt M8x100 (2) 
    Flange  bolt M8x70 (2) 
    Flange bolt M8x75 (3) 
    Flange bolt M8x50 (1) 
    Front cover 
    Front cover  gasket 
    Front 
    covedwater inlet  gasket 
    Front  cover  dowel 
    Flange  screw 
    M8x20 (2) 
    Flange bolt M8x65 
    Crankshaft oil seal 
    Camshaft 
    oil seal 
    Gasket 
    - centre  bolt 
    Gasket 
    - block  front face 
    Timing  belt 
    Timing  belt tensioner  assembly 
    Slotted  washer 
    Flange  bolt 
    M10x70 
    Tensioner  pivot pin 
    Crankshaft  gear wheel 
    Camshaft  gear wheel 
    Bolt 
    Plug 
    52. Washer 
    53. 0 ring 
    54. Retaining  plate 
    55. 
    0 ring 
    56. Injection  pump timing  gear 
    57. Flange screw (3) 
    58. Retaining  plate 
    59. Nut 
    60. Spring washer (3) 
    61. Stud injection  pump to front  cover (3) 
    24  
    						
    							DEFENDER ENGINE 11 2 
    . 
    25  
    						
    							12 
    CYLINDER BLOCK COMPONENTS ST3063M - 
    LAND ROVER Tdi engine 
    ENGINE a DEFENDER 
    1. 
    2. 
    3. 
    4. 
    5. 
    6.  7. 
    8. 
    9. 
    10. 
    11. 
    12. 
    13. 
    14.  15. 
    16. 
    . 17. 
    18. 19. 
    20. 
    21. 
    22. 
    23. 
    24. 
    25. 
    26. 
    27. 
    28. 
    29. 
    30. 
    31. 
    32. 
    33. 
    34. 
    35. 
    36. 
    37. 
    38. 
    39. 
    40. 
    41. 
    42. 
    43. 
    44. 
    45. 
    46. 
    47. 
    48. 
    49. 
    50. 
    51. 
    Oil filter element 
    Oil  filter  adaptor 
    Gasket 
    Screw 
    (2) 
    Spring  washer (2) 
    Oil cooler adaptor 
    Thermostat  bulb 
    0 ring 
    Spring 
    Washer 
    Screw 
    (2) 
    Washer (2) 
    Oil  pressure  switch 
    Copper  washer 
    Blanking  plug 
    Skew  gear 
    Dowel  pin 
    Bush  Locking  screw 
    0 ring 
    Snap  ring 
    - external 
    Deep  groove  bearing 
    Snap  ring 
    - internal 
    0 ring - bearinghousifig 
    Bearing  housing 
    Rear 
    side cover 
    Casket  Dowel 
    - flywheel  housing (2) 
    Socket screw (2) 
    Washer (2) 
    Flange bolts (6) 
    Froct side cover  breather 
    Gasket  Baffle  plate 
    Screw 
    No.6 (2) 
    Flange  bolt M8x40 (1) 
    Flange  screw M8x25 (5) 
    Cylinder  block 
    Pushrod 
    Tappet slide 
    Roller follower 
    Tappet  guide 
    Set  bolt 
    Washer 
    Camshaft 
    Locking  plate 
    Screw 
    (2) 
    Spring  washer (2) 
    Camshaft  bearing - front 
    Camshaft bearing - interhear (3) 
    Camshaft key 
    52. Piston 
    53. Piston rings 
    54. Gudgeon  pin 
    55. Circlip (8) 
    56. Connecting  rod 
    57. Gudgeon pin bush 
    58. Connecting  rod bolt 
    59. Big end  bearing 
    60. Big end  bearing  cap 
    61. Connecting  rod nut 
    62. Crankshaft 
    . 63. Crankshaft main bearing 
    64. Main  bearing  cap - rear 
    65. Main bearing  cap - centre 
    66. Thrust washers 
    67. Main bearing  cap (3) 
    68. Main bearing  cap bolt 
    69. Crankshaft key 
    70. Crankshaft  dowel 
    71. Crankshaft  bush 
    72. Packing strip 
    73. let adaptor 
    74. joint washer 
    75. Dowel 
    76. Joint washer 
    77. Relief vaive assembly 
    78. Drain  plug 
    79. joint washer 
    80. Dipstick  tube 
    81. Dipstick 
    82. Oil gallery  plug 
    83. cup plug (5) 
    84. cup plug 
    85. Oil gallery  plug 
    86. Camshaft oil feed plug (3) 
    87. Ring dowel (2) 
    88. Oil feed  adaptor 
    89. Oil drain  adaptor 
    90. Ladder  frame 
    91. Flange bolt M8x125 (3) 
    92. Flange bolt M8x60 (4) 
    93. Flange screw M8x30 (3) 
    -. 
    0 I. .. .. . 
    26  
    						
    							ENGINE e DEFENDER 
    ST3063M 
    - 
    12 
    27  
    						
    							12 
    CYLINDER HEAD COMPONENTS ST3062M - LAND 
    ROVER  Tdi 
    engine 
    ENGINE e DEFENDER 
    1. 
    3. 
    4. 
    5. 
    6. 
    7. 
    8. 
    9. 
    10. 
    11. 
    12. 
    13. 
    14. 
    15. 
    16. 
    - 17. 
    18. 
    19. 
    20.  21. 
    22. 
    23.  24. 
    25. 
    26. 
    27. 
    28. 
    29.  30. 
    31.  32. 
    33. 
    34. 
    35. 
    36. 
    37. 
    38. 
    39. 
    40. 
    41. 
    42. 
    43. 
    44. 
    45. 
    46. 
    47. 
    48. 
    49. 
    50. 
    3 -. 
    Y 
    Oil filler cap 
    Rocker cover 
    Rocker cover gasket 
    Flange  headed  bolt 
    Washer  Sealing  washer 
    Breather  cyclone 
    Flange  headed  screw 
    Rocker shaft bolt (3) 
    Rocker shaft bolt (2) 
    Rocker arm RH 
    Rocker  arm LH 
    Rocker arm bush 
    Tappet  adjuster  screw 
    Locknut 
    Rocker shaft 
    Rocker shaft spacer 
    Rocker shaft spring 
    Rocker shaft clamp 
    Rocker shaft seal 
    Exhaust  manifold 
    Manifold  stud 
    - exhaust 
    Self locking nut 
    Plair; washer 
    Stud  turbocharger  mounting 
    Inlet  manifold 
    Manifold  stud 
    - inlet 
    Flarlge nut 
    Manifold  gasket 
    Engine  lifting brackets 
    Cylinder  head 
    Cylinder  head gasket 
    Head  bolts 
    M12 short (4) 
    Head  bolts M12 long (10) 
    Head bolts M10 (4) 
    Adaptor  cooling system 
    Ring  dowel 
    Valve 
    - inlet 
    Valve  seat insert 
    Valve 
    - exhaust 
    Valve  seat insert 
    Valve  guide 
    Valve  stem seal 
    Valve  spring  seat 
    Valve  spring 
    Valve  spring  cup 
    Split  cotters 
    Injector 
    Injector  clamp 
    Injector  clamp nut 
    51. Injector  clamp stud 
    52. Injector  clamp dowel 
    53. Injector  sealing washer 
    54. Spill return  pipe 
    55. Banjo bolt 6mm 
    56. Copper  washers 
    57. Glow plug 
    58. Glow  plug cable 
    59. Nut and washer 
    60. Thermostat  housing 
    61. Casket 
    62. Flange screw (3) 
    63. Thermostat 
    64. Gasket 
    65. Thermostat  housing cover 
    66. Flange bolt M6x40 (3) 
    67. Thermal  transmitter 
    68. Joint washer 
    69. Flange  bolt 
    70. Cup plug (1) 
    71. Cup  plug (2) 
    28  
    						
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