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Lexmark C 950 Service Manual

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    of 1024
    							Diagnostic information 2-141
      5058-030
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    381.04 Sensor (rear tamper HP) lag jam
    StepAction and questionsYesNo
    1Check the tamper mechanism by 
    moving it manually.
     Does the above component 
    slide back and forth properly?
    Go to step 2.Replace the media compiler unit 
    assembly. Go to “Media compiler unit assembly removal” on page 4-298.
    2Check the sensor (rear tamper 
    HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (rear tamper 
    HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 4.Go to step 3.
    3Check the sensor (rear tamper 
    HP) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (rear tamper 
    HP). Go to “Sensor (front tamper HP) and sensor (rear tamper HP) removals” on page 4-325.
    Replace the connection.
    4Check the rear tamper motor for 
    proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Rear tamper motor 
    (forward).
    5. Touch Rear tamper motor 
    (rearward).
     Does the above component 
    operate properly?
    Go to step 6.Go to step 5.
    5Check the rear tamper motor for 
    proper connection.
     Is the above component 
    properly connected?
    Replace the media compiler unit 
    assembly. Go to “Media compiler unit assembly removal” on page 4-298.
    Replace the connection.
    6Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved 
    						
    							2-142  Service Manual 5058-030  
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    381.05 Sensor (stapler carriage HP) late jam
    StepAction and questionsYesNo
    1Check the stapler by moving it 
    manually.
     Does the above component 
    slide back and forth properly?
    Go to step 2.Remove obstructions.
    2Check the sensor (stapler 
    carriage HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (stapler 
    carriage HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 4.Go to step 3.
    3Check the sensor (stapler 
    carriage HP) for proper 
    connection. 
     Is the above component 
    properly connected?
    Replace the sensor (stapler 
    carriage HP). Go to “Sensor (stapler carriage HP) removal” on page 4-338.
    Replace the connection.
    4Check the stapler transport motor 
    assembly for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Stapler carriage 
    motor (forward).
    5. Touch Stapler carriage 
    motor (rearward).
     Does the above component 
    operate properly?
    Go to step 6.Go to step 5.
    5Check the stapler transport motor 
    for proper connection.
     Is the above component 
    properly connected?
    Replace the stapler transport 
    motor. Replace the connection
    6Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved 
    						
    							Diagnostic information 2-143
      5058-030
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    Next
    381.06 Sensor (stapler carriage HP) lag jam
    StepAction and questionsYesNo
    1Check the stapler by moving it 
    manually.
     Does the above component 
    slide back and forth properly?
    Go to step 2.Remove obstructions.
    2Check the sensor (stapler 
    carriage HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (stapler 
    carriage HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 4.Go to step 3.
    3Check the sensor (stapler 
    carriage HP) for proper 
    connection.
     Is the above component 
    properly connected?
    Replace the sensor (stapler 
    carriage HP). Go to “Sensor (stapler carriage HP) removal” on page 4-338.
    Replace the connection.
    4Check the stapler carriage motor 
    assembly for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Stapler carriage 
    motor (forward).
    5. Touch Stapler carriage 
    motor (rearward).
     Does the above component 
    operate properly?
    Go to step 6.Go to step 5.
    5Check the stapler transport motor 
    for proper connection.
     Is the above component 
    properly connected?
    Replace the stapler transport 
    motor. Replace the connection.
    6Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved 
    						
    							2-144  Service Manual 5058-030  
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    381.07 Stapler unit failure 
    381.08 Sensor (media eject clamp HP late jam 
    StepAction and questionsYesNo
    1Check the stapler unit for proper 
    connection.
     Is the above component 
    properly connected?
    Go to step 2.Replace the connections.
    2Check the stapler unit for wear.
     Is the stapler unit free of 
    excess wear?
    Go to step 3.Replace the stapler unit 
    assembly. Go to “Stapler unit assembly removal” on page 4-344.
    3Perform a staple test. Go to “Staple Test” on page 3-18.
     Does the error remain?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved
    StepAction and questionsYesNo
    1Check the sensor (media eject 
    clamp HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (media eject 
    clamp HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 3.Go to step 2.
    2Check the sensor (media eject 
    clamp HP) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (media eject 
    clamp HP). Go to “Sensor (media eject clamp HP) removal” on page 4-327.
    Replace the connection. 
    						
    							Diagnostic information 2-145
      5058-030
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    381.09 Sensor (media eject clamp HP) lag jam
    3Check the clamp drive motor for 
    proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject clamp 
    motor (unclamp).
    5. Touch Media eject clamp 
    motor (clamp).
     Does the above component 
    operate properly?
    Go to step 5.Go to step 4.
    4Check the clamp drive motor for 
    proper connection.
     Is the above component 
    properly connected?
    Replace the clamp drive motor. 
    Go to “Clamp drive motor removal” on page 4-272.
    Replace the connection.
    5Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved
    StepAction and questionsYesNo
    1Check the sensor (media eject 
    clamp HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (media eject 
    clamp HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 3.Go to step 2.
    2Check the sensor (media eject 
    clamp HP) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (media eject 
    clamp HP). Go to “Sensor (media eject clamp HP) removal” on page 4-327.
    Replace the connection.
    Step Action and questions Yes No 
    						
    							2-146  Service Manual 5058-030  
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    381.10 Sensor (media eject shaft HP) late jam 
    3Check the clamp drive motor for 
    proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject clamp 
    motor (unclamp).
    5. Touch Media eject clamp 
    motor (clamp).
     Does the above component 
    operate properly?
    Go to step 5.Go to step 4.
    4Check the clamp drive motor for 
    proper connection.
     Is the above component 
    properly connected?
    Replace the clamp drive motor. 
    Go to “Clamp drive motor removal” on page 4-272.
    Replace the connection.
    5Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved
    StepAction and questionsYesNo
    1Check the sensor (media eject 
    shaft HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (media eject 
    shaft HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 3.Go to step 2.
    2Check the sensor (media eject 
    shaft HP) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (media eject 
    shaft HP). Go to “Sensor (media eject shaft HP) removal” on page 4-328.
    Replace the connection.
    Step Action and questions Yes No 
    						
    							Diagnostic information 2-147
      5058-030
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    3Check the eject shaft roll motor 
    for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject motor 
    (forward).
    5. Touch Media eject motor 
    (reverse).
     Does the above component 
    operate properly?
    Go to step 5.Go to step 4.
    4Check the eject shaft roll motor 
    for proper connection.
     Is the above component 
    properly connected?
    Replace the eject shaft roll motor. 
    Go to “Media eject motor assembly removal” on page 4-302.
    Replace the connection.
    5Check the media eject clamp 
    clutch for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject clutch.
     Does the above component 
    make an audible clicking 
    noise?
    Go to step 7. Go to step 6.
    6Check the media eject clamp 
    clutch for proper connection.
     Is the above component 
    properly connected?
    Replace the media eject clamp 
    clutch. Go to “Media eject clamp clutch removal” on page 4-301.
    Replace the connection.
    7Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved
    Step Action and questions Yes No 
    						
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    381.11 Sensor (media eject shaft HP) lag jam
    StepAction and questionsYesNo
    1Check the sensor (media eject 
    shaft HP) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (media eject 
    shaft HP).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 3.Go to step 2.
    2Check the sensor (media eject 
    shaft HP) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (media eject 
    shaft HP). Go to “Sensor (media eject shaft HP) removal” on page 4-328.
    Replace the connection.
    3Check the eject shaft roll motor 
    for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject motor 
    (forward).
    5. Touch Media eject motor 
    (reverse).
     Does the above component 
    operate properly?
    Go to step 5.Go to step 4.
    4Check the eject shaft roll motor 
    for proper connection.
     Is the above component 
    properly connected?
    Replace the eject shaft roll motor. 
    Go to “Media eject motor assembly removal” on page 4-302.
    Replace the connection. 
    						
    							Diagnostic information 2-149
      5058-030
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    381.12 Stacker bin failure
    5Check the media eject clamp 
    clutch for proper operation.
    When performing motor tests, ensure 
    that all cover and 
    door interlock 
    switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch FINISHER MOTOR 
    TESTS.
    4. Touch Media eject clutch.
     Does the above component 
    make an audible clicking 
    noise?
    Go to step 7.Go to step 6.
    6Check the media eject clamp 
    clutch for proper connection.
     Is the above component 
    properly connected?
    Replace the media eject clamp 
    clutch. Go to “Media eject clamp clutch removal” on page 4-301.
    Replace the connection.
    7Perform a POR.
     Does the error continue when 
    the power is turned off/on?
    Replace the finisher PCBA. Go to “Finisher PCBA removal” on page 4-285.
    Problem resolved
    StepAction and questionsYesNo
    1Check the vertical transport 
    mechanism of the stacker bin for 
    obstacles and damage.
     Are the any obstacles in the 
    vertical transport mechanism 
    of the stacker bin?
    Remove obstacles.Go to step 2.
    2Check the sensor (stacker bin 
    level encoder) for proper 
    operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (stacker bin 
    level encoder).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 4.Go to step 3.
    Step Action and questions Yes No 
    						
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    3Check the sensor (stacker bin 
    level encoder) for proper 
    connection.
     Is the above component 
    properly connected?
    Replace the sensor (stacker bin 
    level encoder). Go to “Sensor (stacker bin level encoder) removal” on page 4-334.
    Replace the connection.
    4Check the sensor (stacker bin 
    level R) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (stacker bin 
    level 1).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 6.Go to step 5.
    5Check the sensor (stacker bin 
    level R) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (stacker bin 
    level R). Go to “Sensor (stacker bin level R) removal” on page 4-335.
    Replace the connection.
    6Check the sensor (stacker bin 
    level F) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SENSOR TESTS.
    3. Touch FINISHER SENSOR 
    TESTS.
    4. Touch Sensor (stacker bin 
    level 2).
     Does the display on the 
    operator panel change every 
    time the sensing area of the 
    above sensor is interrupted or 
    blocked?
    Go to step 8.Go to step 7.
    7Check the sensor (stacker bin 
    level F) for proper connection.
     Is the above component 
    properly connected?
    Replace the sensor (stacker bin 
    level F). Go to “Sensor (stacker bin level F) removal” on page 4-335.
    Replace the connection.
    Step Action and questions Yes No 
    						
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