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John Deere Lawn Mower F530, F540 Instructions Manual

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    							12
    DEUTSCHDE
    SG oder SH).
    Bei extrem hoher Belastung oder bei hoher Umge-
    bungstemperatur das Öl häufiger wechseln, alle 25 
    Betriebsstunden oder mindestens einmal pro Sai-
    son.
    Das Motoröl kann sehr heiß sein, wenn 
    es direkt nach dem Ausschalten des 
    Motors abgelassen wird. Daher den 
    Motor vor dem Ablassen des Öls einige 
    Minuten abkühlen lassen.
    1. Ölablassrohr (Metall):
    Die Ölablassschraube am Rohrende herausdrehen. 
    Das Öl in einem geeigneten Gefäß auffangen. 
    Entsorgen Sie das Altöl vorschriftsmäßig bei 
    Altöl-Annahmestellen. Vorsicht, kein Öl auf die 
    Keilriemen schütten.
    2. Die Ölablassschraube wieder eindrehen. Sicher-
    stellen, dass Faserdichtung und O-Ring in der 
    Schraube unbeschädigt sind und an ihrem Platz lie-
    gen.
    3. Den Ölmessstab herausnehmen und neues Öl 
    einfüllen.
    Ölmenge:
    F530 – 1,4 l
    F540 – 1,7 l (inkl. Ölfilter)
    Ölsorte, Sommer (> 4ºC): SAE-30.
    (SAE 10W-30 kann auch verwendet werden, der 
    Ölverbrauch bei 10W-30 kann jedoch etwas höher 
    sein. Daher sollten Sie den Ölstand regelmäßig 
    kontrollieren, wenn Sie diese Ölqualität verwen-
    den). 
    Ölsorte, Winter (< 4ºC): SAE 5W-30 
    (falls dieses Öl nicht erhältlich ist, verwenden Sie 
    SAE 10W-30).
    Verwenden Sie Öl ohne jegliche Beimischungen 
    (Additive).
    Nicht zu viel Öl einfüllen. Dies kann den Motor 
    überhitzen. 
    Nach dem Einfüllen von Öl den Motor starten und 
    30 Sekunden lang im Leerlauf laufen lassen. Mo-
    tor ausstellen. 30 Sekunden warten und den Öl-
    stand kontrollieren. 
    Die Maschine auf undichte Stellen prüfen, an de-
    nen Öl austritt. Bei Bedarf Öl bis zur Markierung 
    „FULL“ nachfüllen.ÖLFILTER – MOTOR (F540)
    Den Ölfilter nach jeweils 100 Betriebsstunden 
    oder einmal pro Saison austauschen.
    Bevor der neue Filter festgeschraubt wird, die Fil-
    terdichtung mit Motoröl einschmieren. 
    Den Filter von Hand festschrauben, bis die Filter-
    dichtung den Filtersitz berührt. Dann noch eine 
    weitere ½ bis ¾ Umdrehung anziehen (Abb. 19).
    Den Motor starten und im Leerlauf laufen lassen 
    und auf eventuelle Lecks kontrollieren. Motor aus-
    stellen. Ölstand kontrollieren. Bei Bedarf Öl bis 
    zur Markierung „FULL“ nachfüllen.
    LUFTFILTER - MOTOR
    Den Vorfilter aus Schaumstoff alle 3 Monate oder 
    alle 25 Betriebsstunden reinigen, je nachdem, was 
    zuerst eintrifft.
    Den Papierfilter einmal pro Jahr oder alle 100 Be-
    triebsstunden reinigen, je nachdem, was zuerst ein-
    trifft.
    Bitte beachten! Wenn die Maschine unter staubi-
    gen Bedingungen eingesetzt wird, beide Filter 
    häufiger reinigen.
    1. Den Luftfilterdeckel entfernen (Abb. 11 - 12). 
    2. Papierfilter und Vorfilter (Schaumstofffilter) de-
    montieren. Vorsichtig arbeiten, damit kein 
    Schmutz in den Vergaser gelangt. Das Luftfilterge-
    häuse reinigen.
    3a. F540:
    Den Vorfilter mit flüssigem Spülmittel und Wasser 
    auswaschen. Filter ausdrücken. Etwas Öl auf den 
    Filter gießen und einmassieren.
    3b. F530:
    Den Vorfilter einmal pro Jahr oder alle 25 Be-
    triebsstunden austauschen, je nachdem, was zuerst 
    eintrifft.
    4. Papierfilter folgendermaßen reinigen: Filter 
    leicht gegen eine ebene Fläche klopfen. Wenn der 
    Papierfilter sehr schmutzig ist, sollte er ausge-
    wechselt werden.
    5. In umgekehrter Reihenfolge wieder zusammen-
    setzen.
    Zur Reinigung des Papierfilters dürfen keine Lö-
    sungsmittel wie z. B. Petroleum verwendet wer-
    den. Diese Lösungsmittel zerstören den Filter.
    Zur Reinigung des Papierfilters keine Druckluft  
    						
    							13
    DEUTSCHDE
    benutzen. Der Papierfilter darf nicht eingeölt wer-
    den. 
    ZÜNDKERZE
    Zur Kontrolle des Zündkerzenfunkens grundsätz-
    lich einen Briggs & Stratton Funkentester verwen-
    den (Abb. 13). 
    Die Zündkerze nach jeweils 100 Betriebsstunden 
    oder einmal pro Saison reinigen. Zum Austau-
    schen der Zündkerne gibt es im Zubehörbeutel ei-
    nen Zündkerzenschlüssel A und einen Drehstift B.
    Der Motorhersteller empfihelt:
    Champion RC12YC
    Korrekter Elektrodenabstand: 0,75 mm.
    KÜHLLUFTEINLASS - MOTOR
    Der Motor ist luftgekühlt. Ein zugesetztes Kühlsy-
    stem schadet dem Motor. Den Motor alle 100 Be-
    triebsstunden oder mindestens einmal pro Jahr 
    reinigen.
    Das Gebläsegehäuse abnehmen. Die Kühlflansche 
    des Zylinders, das Gebläse und das rotierende 
    Schutzgitter reinigen. Wenn sehr trockenes Gras 
    gemäht wird, häufiger reinigen. 
    BATTERIE
    Bei der Batterie handelt es sich um ein ventilge-
    steuertes Modell mit 12 V Nennspannung. Die 
    Batterie ist komplett wartungsfrei. Es ist weder 
    eine Messung des Elektrolytfüllstands noch ein 
    Nachfüllen erforderlich.
    Bei Lieferung befindet sich die Batterie im Zube-
    hörkarton.
    Vor ihrer ersten Verwendung ist die 
    Batterie vollständig aufzuladen. Sie 
    sollte immer in voll geladenem Zustand 
    gelagert werden. Wenn die Batterie völ-
    lig entladen gelagert wird, kann sie blei-
    bende Schäden davontragen. 
    Wenn die Maschine für einen längeren Zeitraum 
    nicht verwendet wird (mehr als 1 Monat), muss die 
    Batterie geladen und anschließend in isoliertem 
    Zustand an einem kühlen und sicheren Ort ver-
    wahrt werden. Laden Sie die Batterie vor einem er-
    neuten Einsatz vollständig auf.
    Die Batterie kann auf zwei Arten geladen werden:
    1. Mit einem Batterieladegerät (empfohlen). Es 
    muss ein Ladegerät mit einer konstanten Span-nung sein. Bei Verwendung eines Standardlade-
    geräts (für Säurebatterien) kann die Batterie 
    beschädigt werden.
    2. Man kann auch den Motor zum Aufladen der 
    Batterie nutzen. Dabei ist es sehr wichtig, vor 
    allem beim ersten Start und wenn die Maschine 
    längere Zeit nicht benutzt wurde, dass man den 
    Motor mindestens 45 Minuten lang ununterbro-
    chen laufen lässt.
    Die Batteriepole dürfen nicht kurzge-
    schlossen werden. Dadurch kann es zu 
    Funkenbildung und Bränden kommen. 
    Tragen Sie keinen Metallschmuck, der 
    mit den Batteriepolen in Kontakt kom-
    men kann.
    Bei Beschädigungen von Batteriege-
    häuse, Abdeckung, Polen oder Eingrif-
    fen in die Ventilabdeckleisten ist die 
    Batterie zu wechseln.
    Oxidierte Batteriepole müssen gereinigt werden. 
    Dazu eine Stahlbürste verwenden und die Pole mit 
    Fett einschmieren.
    SCHMIERUNG
    Das Mittelgelenk der Maschine hat vier Schmier-
    nippel, die jeweils alle 25 Betriebsstunden mit 
    Universalfett zu schmieren sind (Abb. 14). 
    Bitte beachten! Der vierte Schmiernippel ist auf 
    der Abbildung nicht zu sehen. Er befindet sich auf 
    der Unterseite am vorderen Lager der Gelenkwel-
    le.
    F530:
    Die Lenkkette ein paarmal pro Saison mit Ketten-
    spray schmieren.
    F540:
    Die Lenkketten ein paarmal pro Saison mit Ketten-
    spray schmieren. Wenn sie stark verschmutzt sind, 
    die Ketten demontieren, reinigen und danach er-
    neut schmieren.
    F530:
    Die vordere Radnabe hat Schmiernippel, die nach 
    jeweils 50 Betriebsstunden geschmiert werden 
    müssen sind (Abb. 18).
    Alle Kunststofflager einige Male pro Saison mit 
    Universalfett schmieren. 
    Die Spannarmgelenke einige Male pro Saison mit 
    Motoröl schmieren.
    Einige Male pro Saison etwas Motoröl auf beide  
    						
    							14
    DEUTSCHDE
    Enden der Seilzüge tropfen.
    Das Hydostatik-Getriebe ist bei der Lieferung ab 
    Fabrik mit Öl (10W-40) gefüllt. Wenn es nicht ge-
    öffnet wird (was nur durch einen Fachmann erfol-
    gen darf) und wenn kein Leck vorhanden ist, 
    braucht normalerweise kein Öl nachgefüllt zu wer-
    den. Das Getriebeöl muss normalerweise nicht ge-
    wechselt werden.
    LENKSEILZÜGE
    (F530)
    Die Lenkseilzüge erstmalig nach 2 – 3 Betriebs-
    stunden nachstellen, danach nach jeweils 25 Be-
    triebsstunden.
    Die Lenkung auf „Geradeaus“ einstellen.
    Die Lenkseilzüge durch Einschrauben der Muttern 
    auf der Unterseite des Mittelgelenks (Abb. 15) 
    spannen. Die Schrauben am Ende der Seilzüge 
    müssen während des Anziehens der Mutter festge-
    halten werden, damit die Seilzüge sich nicht ver-
    drehen. Hierzu einen Maulschlüssel oder einen 
    Stellschlüssel an den Schraubenenden verwenden. 
    So lange nachspannen, bis kein Spiel mehr vorhan-
    den ist
    Beide Muttern gleich anziehen, damit sich die 
    Lenkung nicht verstellt. 
    Nach dem Nachstellen das Lenkrad in beide Rich-
    tungen bis zum Anschlag drehen. Kontrollieren, 
    dass die Kette sich nicht in der Seilrolle und die 
    Seilzüge sich nicht im Lenkungsritzel verfangen. 
    Die Seilzüge nicht zu straff spannen. Die Lenkung 
    ist dann schwergängig, und der Verschleiß der 
    Seilzüge nimmt zu. 
    LENKKETTEN (F540)
    Die Lenkketten erstmalig nach 2 – 3 Betriebsstun-
    den nachstellen, danach alle 50 Betriebsstunden.
    Die Lenkung auf „Geradeaus“ einstellen. Die 
    Lenkketten durch Anziehen der Muttern an der 
    Unterseite des Mittelgelenks (Abb. 15) spannen. 
    So lange nachspannen, bis kein Spiel mehr vorhan-
    den ist 
    Beide Muttern gleich anziehen, damit sich die 
    Lenkung nicht verstellt. 
    Die Lenkketten nicht zu stark spannen. Die Len-
    kung ist dann schwergängig, und der Verschleiß 
    der Lenkketten nimmt zu. 
    						
    							15
    ENGLISHGB
    GENERAL
    This symbol indicates WARNING. Per-
    sonal injury and/or damage to property 
    may result if the instructions are not 
    followed carefully.
    You must read these instructions for 
    use and the accompanying pamphlet 
    “SAFETY INSTRUCTIONS” careful-
    ly, before starting up the machine.
    SYMBOLS
    The following symbols appear on the machine. 
    They are there to remind you of the care and atten-
    tion required in use.
    This is what the symbols mean:
    Warning!
    Read the instruction manual and the safety 
    manual before using the machine.
    Warning!
    Watch out for discarded objects. Keep on-
    lookers away.
    Warning!
    Always wear hearing protectors.
    Warning!
    This machine is not designed to be driven 
    on public roads.
    Warning!
    The machine, equipped with original ac-
    cessories, must not be driven in any direc-
    tion on slopes with a gradient greater than 
    10º.
    Warning!
    Risk of crushing injuries. Keep hands and 
    feet well away from the articulated steer-
    ing joint.
    Warning!
    Risk of burn injuries. Do not touch the si-
    lencer/catalytic converter. 
    CONTROLS AND 
    INSTRUMENTS
    Items 1 - 19, see figures 1 - 5.
    1. IMPLEMENT LIFTER (F530)
    A pedal for raising front-mounted implement to 
    the transport position. 
    To lift up the implement, press the pedal down as 
    far as it will go. Then release the pedal, the imple-
    ment lifter is now locked in the raised position.
    To lower the implement, press the pedal down so 
    that the lock is released. Lower the implement lift-
    er to the working position by slowly lifting your 
    foot from the pedal.
    2. HYDRAULIC LIFTER (F540)
    Hydraulic implement lifter for raising front-
    mounted implements to the transport position. 
    To raise the implement, press the rear 
    part of the switch. Release the switch 
    in the required position.
    To lower the accessory, press the 
    front part of the switch. The switch 
    stays in the pressed position and the 
    implement lifter is lowered until it 
    reaches a floating position. This 
    means that the implement can follow 
    the contours of the ground.
    The floating position, with the switch in the tilted 
    forward position, is recommended for normal use. 
    To secure the implement lifter, place the switch in 
    neutral.
    NOTE! The hydraulic implement lifter must be 
    in floating position in order for the power take-
    off to be connected.
    3. SERVICE BRAKE
    A pedal that acts on the machine’s braking system. 
    There are 3 positions:
    1. Pedal released – service brake 
    not activated.
    2. Pedal depressed halfway – 
    forward drive disengaged. Serv-
    ice brake not activated.
    3. Pedal fully depressed – for-
    ward drive disengaged. Service 
    brake fully activated.
    4. PARKING BRAKE
    An inhibitor that can lock the brake pedal in the de-
    pressed position.  
    						
    							16
    ENGLISHGB
    Depress the brake pedal fully. Move the 
    inhibitor to the right and then release the 
    brake pedal.
    The parking brake is released by pressing the brake 
    pedal. The spring-loaded inhibitor slides to one 
    side. 
    Make sure that the parking brake is released when 
    operating the machine. 
    5. DRIVE PEDAL
    A pedal that activates the variable transmission.
    1. Depress the pedal with the 
    ball of your foot – the machine 
    moves forwards.
    2. No load on the pedal – the ma-
    chine is stationary.
    3. Depress the pedal with your 
    heel – the machine reverses.
    The drive pedal regulates the speed. The more 
    pressure applied, the faster the machine will move.
    6. ADJUSTABLE STEERING WHEEL
    The height of the steering wheel is infinitely ad-
    justable. Undo the adjustment knob on the steering 
    column and raise or lower the steering wheel to the 
    desired position. Tighten.
    Do not adjust the steering wheel during opera-
    tion.
    7. THROTTLE/CHOKE CONTROL
    A control for setting the engine speed and to choke 
    the engine when starting from cold. (The latter 
    does not apply to F540 which have separate choke 
    control).
    1. Choke – for starting a cold engine. The 
    choke is located in top of groove. Avoid 
    operating the machine in this position, 
    taking care to move the control to full 
    throttle (see below) when the engine is 
    warm.
    2. Full throttle – when the machine is in 
    operation, full throttle should always be 
    used.
    3. Idling.
    8. CHOKE CONTROL (F540)
    A pull-type control to choke the engine when start-
    ing from cold.
    1. Control fully pulled out – choke valve 
    in carburettor closed. For starting cold en-
    gine.
    2. Control pushed in – choke valve open. 
    For starting warm engine and when oper-
    ating the machine. 
    Never operate the machine with the choke 
    pulled out when the engine is warm.
    9. IGNITION LOCK/SPOTLIGHT
    Ignition lock used for starting/stopping the engine. 
    Also includes switch for spotlight. Four positions:
    1. Stop position – the engine is short-
    circuited. The key can be removed.
    2. Operating position – spotlight activat-
    ed.
    3. Operating position – spotlight not acti-
    vated.
    4. Start position – the electric start motor 
    is activated when the key is turned to the 
    spring-loaded start position. Once the en-
    gine has started, let the key return to oper-
    ating position 3.
    To turn on the spotlight, turn the key to position 2.
    NOTE! If the key is turned from the stop posi-
    tion to operating position 2, the spotlight is acti-
    vated. This uses up battery power. Do not leave 
    the machine with the key in position 2 (applies 
    to F540).
    10. POWER TAKE-OFF (F530)
    A lever for engaging and disengaging the power 
    take-off for operating front-mounted accessories. 
    Two positions:
    1. Lever in forward position – power take-
    off disengaged.
    2. Lever in backward position - power 
    take-off engaged.  
    						
    							17
    ENGLISHGB
    11. POWER TAKE-OFF (F540)
    Switch for engaging/disengaging the electromag-
    netic power take-off for operating front-mounted 
    accessories. Two positions:
    1. Press the front part of the switch – the 
    power take-off is engaged. The symbol 
    will light up.
    2. Press the rear part of the switch – the 
    power take-off is disengaged. 
    12. DIFFERENTIAL INHIBITOR
    (F540)
    Lever for engaging the differential inhibitor. This 
    improves the towing capacity by locking the rear 
    wheels so that both wheels drive simultaneously. 
    Two positions:
    1. Forward position – the differential in-
    hibitor is not engaged. For normal opera-
    tion.
    2. Lever in backward position - differen-
    tial inhibitor engaged. Works for both for-
    ward and reverse drive.
    The differential inhibitor is of greatest use when 
    the rear wheels are unevenly loaded. For example 
    when turning sharp corners where the inner rear 
    wheel bears a lesser load.
    When driving during the winter on slippery surfac-
    es, the drive capacity is improved if snow chains 
    are not used.
    When the differential inhibitor is engaged, the 
    steering is heavy. Avoid turning the steering 
    wheel!
    13. HOUR COUNTER
    Indicates the number of working hours. Only 
    works when the engine is running.
    14. CRUISE CONTROL 
    A switch for activating the cruise control. The 
    cruise control allows the drive pedal (5) to be 
    locked in the desired position.
    1. Press down the drive pedal until the de-
    sired speed is obtained. Then press the 
    front part of the switch to activate the 
    cruise control. The symbol will light up.
    2. Disengage the cruise control by braking 
    or pressing the rear part of the switch. 
    15. CUTTING HEIGHT ADJUSTMENT 
    (F540)
    The machine is equipped with a control for using 
    the cutting deck with electrical cutting height ad-
    justment (available as an accessory).
    The switch is used to adjust the cutting 
    height in continuously variable positions. 
    The contact used for connecting the cutting deck is 
    mounted on the right side, in front of the front 
    wheel (fig. 2).
    CUTTING HEIGHT ADJUSTMENT 
    (F530)
    See mower deck manual.
    16. Not in use (F540)
    17. Not in use (F540)
    18. DISENGAGING LEVER 
    A lever for disengaging the variable transmission. 
    Enables the machine to be moved by hand without 
    the help of the engine. Two positions:
    1. Lever moved back – transmis-
    sion engaged for normal opera-
    tion.
    2. Lever moved forward – trans-
    mission disengaged. The ma-
    chine can be moved by hand.
    The machine may not be towed over long distances 
    or at high speeds. The transmission could be dam-
    aged. 
    19. FUEL GAUGE/FUEL CAP
    Fuel cap with built-in fuel gauge that indi-
    cates how much fuel there is in the fuel 
    tank.
    The fuel tank holds approx. 11.5 litres.
    AREAS OF USE
    1. NOTE! This machine is not intended to be driv-
    en on public roads.
    2. The maximum vertical load on the towing hitch 
    must not exceed 100 N.
    3. The maximum over-run load on the towing hitch 
    from towed accessories must not exceed 500 N. 
    						
    							18
    ENGLISHGB
    STARTING AND OPERATION
    ENGINE CASING
    To inspect and maintain the engine and battery, re-
    move the engine casing. Dismantling:
    1. Unscrew the fuel cap/fuel gauge.
    2. Pull up the rubber strap at the front edge of the 
    casing (fig. 6).
    3. Carefully lift off the engine casing (fig. 7).
    Assembly:
    1. Place the casing over the lip on each side.
    2. Make sure that the pins on the rear edge of the 
    casing go down into the respective holes (fig. 
    8).
    3. Secure the front edge of the casing with the rub-
    ber strap (fig. 6).
    4. Finally, screw in the fuel cap/fuel gauge.
    The machine may not be operated un-
    less the engine casing is mounted. Risk 
    of burns and crushing injuries.
    FILLING THE FUEL TANK
    Always use lead-free petrol. You must never use 2-
    stroke petrol mixed with oil.
    NOTE! Bear in mind that ordinary lead-free petrol 
    is a perishable; do not purchase more petrol than 
    can be used within thirty days.
    Environmental petrol can be used, i.e. alkylate pet-
    rol. This type of petrol has a composition that is 
    less harmful for people and nature.
    Petrol is highly inflammable. Always 
    store fuel in containers that are made 
    especially for this purpose. 
    Only fill or top up with petrol outdoors, 
    and never smoke when filling or top-
    ping up. Fill with fuel before starting 
    the engine. Never remove the filler cap 
    or fill with petrol while the engine is 
    running or still warm.
    Never completely fill the petrol tank. Leave an 
    empty space (= at least the entire filler tube plus 1 
    - 2 cm at the top of the tank) to allow the petrol to 
    expand when it warms up without overflowing 
    (fig. 16).
    CHECKING THE ENGINE OIL LEVEL
    On delivery, the crankcase is filled with SAE 30 
    oil.
    Check the oil level every time before using to 
    ensure it is correct. The machine should be 
    standing on level ground.
    Wipe clean around the oil dipstick. Un-
    screw and pull it up. Wipe off the dipstick. 
    Slide it down completely and tighten it. 
    Then unscrew it and pull it up again. Read off the 
    oil level. Top up with oil to the “FULL“ mark, if 
    the level comes below it (figs. 9).
    CHECKING THE TRANSMISSION 
    OIL LEVEL
    The transmission is filled with SAE 10W-40 oil 
    when the machine is delivered from the factory,
    Check the oil level every time before using to 
    ensure it is correct. The machine should be 
    standing on level ground.
    Read off the oil level in the reservoir (fig. 17). It 
    should be between the “MAX” and “MIN” marks. 
    If necessary, top up with more oil. Use oil SAE 
    10W-40 (20W-50).
    SAFETY SYSTEM
    This machine is equipped with a safety system that 
    consists of: 
    - a switch at the brake pedal. 
    - a switch in the seat bracket.
    - a switch at the power take-off engagement le-
    ver. 
    In order to start the machine, the following are nec-
    essary: 
    - brake pedal pressed down. 
    - driver sitting on seat. 
    - power take-off engagement lever in forward po-
    sition (i.e. power take-off disengaged).
    Always check the operation of the safe-
    ty system before using the machine!
    With the engine running and the driver sitting on 
    the seat, check as follows: 
    - press the drive pedal so that the machine starts 
    to move, release the drive pedal – the machine 
    must stop. 
    - press the drive pedal so that the machine starts 
    to move, engage the cruise control, lift your  
    						
    							19
    ENGLISHGB
    weight off the seat – the machine must stop.
    - press the drive pedal so that the machine starts 
    to move, engage the cruise control, press the 
    brake pedal – the machine must stop. 
    - engage the power take-off, lift your weight off 
    the seat – the engine must stop (applies to 
    F530).
    - engage the power take-off, lift your weight off 
    the seat – the power take-off must be disen-
    gaged (applies to F540).
    Do not use the machine if the safety sys-
    tem is not working! Take the machine 
    to a service workshop for inspection! 
    STARTING ENGINE
    1. Open the fuel cock (fig. 10).
    2. Make sure that the spark plug cable is properly 
    in place.
    3. Check to make sure that the power take-off is 
    disengaged. 
    4. Do not keep your foot on the drive pedal. 
    5a. F530:
    Starting cold engine – put the throttle control in the 
    choke position. Starting warm engine – put the 
    throttle control at full throttle (approx. 1 cm behind 
    the choke position).
    5b. F540:
    Put the throttle control at full throttle. Starting cold 
    engine – pull the choke control out fully. Starting 
    warm engine – do not touch the choke control.
    6. Depress the brake pedal fully.
    7. Turn the ignition key and start the engine.
    8a. F530:
    Once the engine has started, move the throttle con-
    trol gradually to full throttle if the choke has been 
    used. 
    8b. F540:
    Once the engine has started, push the choke control 
    in gradually if it has been used. 
    9. When starting from cold, do not make the ma-
    chine work under load immediately, but let the en-
    gine run for a few minutes first. This will allow the 
    oil to warm up. 
    When in use, always operate the engine at full 
    throttle.
    STOPPING
    Disengage the power take-off. Apply the parking 
    brake. 
    Allow the engine to idle 1 - 2 mins. Stop the engine 
    by turning off the starter key.
    Shut off the petrol cock. This is particularly impor-
    tant if the machine is to be transported on a trailer 
    for example.
    If the machine is left unattended, re-
    move the spark plug cable from the 
    spark plug. Also remove the starter key.
    The engine may be very warm immedi-
    ately after it is shut off. Do not touch the 
    silencer, cylinder or cooling fins. This 
    can cause burn injuries.
    STEERING AID (F540)
    Built-in function in order to facilitate steering. The 
    operator only has to turn the steering wheel gently. 
    A hydraulic torque amplifier creates the remaining 
    force.
    As opposed to normal servo steering (e.g. in a car), 
    the steering aid has a limited capacity. This means 
    that it has some characteristics that might be con-
    sidered negative:
    - at a low engine rpm or in situations where extra 
    steering force is needed, steering can be consid-
    ered to be “jumpy”.
    - the machine should always be moving when the 
    steering is used. Avoid turning the steering 
    wheel when the machine is standing completely 
    still and the accessory is in the lowered working 
    position.
    The steering is adapted in order to produce better 
    results at a normal working speed. This produces 
    major benefits.
    Even when the engine is not running, the steering 
    works. However, it is harder to turn in this case, if 
    the machine is to be manoeuvred manually.
    DRIVING TIPS
    Make sure that there is the correct quantity of oil in 
    the engine when driving on slopes (oil level on 
    “FULL”).  
    						
    							20
    ENGLISHGB
    Be careful when driving on slopes. No 
    sudden starting or stopping when mov-
    ing up or down a slope. Never drive 
    across a slope. Move from the top down, 
    and from the bottom to the top. 
    The machine, equipped with original 
    accessories, may not be driven on slopes 
    greater than 10º in any direction.
    Reduce the speed on slopes and when 
    making sharp turns to prevent the ma-
    chine from tipping over or you losing 
    control of the machine.
    Do not turn the steering wheel to full 
    lock when driving in top gear and at full 
    throttle. The machine can easily topple 
    over.
    Keep hands and fingers well away from 
    articulated steering joint and seat 
    bracket. Risk of crushing injuries. Nev-
    er operate the machine without the en-
    gine casing.
    SERVICE AND MAINTENANCE
    PREPARATIONS
    Unless otherwise stated, all service and mainte-
    nance must be carried out on a stationary machine 
    when the engine is not running.
    Prevent the machine from rolling by al-
    ways applying the parking brake.
    Disengage the drive to the accessories, 
    shut off the engine and disconnect the 
    spark plug cable or remove the starter 
    key. 
    CLEANING
    To reduce the risk of fire, keep the en-
    gine, silencer, battery and fuel tank free 
    from grass, leaves and oil.
    To reduce the risk of fire, regularly 
    check the machine for oil and/or fuel 
    leakage. 
    When washing the machine with water under high 
    pressure, do not point the jet directly at the trans-
    mission.
    Do not point jets of water directly at the engine. Use a brush or compressed air in order to clean it.
    ENGINE OIL
    Change the oil for the first time after 5 hours run-
    ning, and then after every 50 hours running or once 
    a season. Change oil when the engine is warm.
    Always use a good grade of oil (service grade SF, 
    SG or SH).
    Change the oil more often (after 25 hours of oper-
    ation or at least once a season) if the engine has to 
    operate under demanding conditions or if the am-
    bient temperature is high.
    The engine oil may be very hot if it is 
    drained off directly after the engine is 
    shut off. So allow the engine to cool a 
    few minutes before draining the oil.
    1. Oil drain pipe (metal):
    Unscrew the oil drain plug at the end of the pipe. 
    Collect the oil in a collection vessel. Then take 
    the oil to a recycling station. Do not allow oil to 
    get on the V-belts.
    2. Screw in the oil drain plug. Make sure that the 
    fibre gasket and the O-ring inside the plug are not 
    damaged and that they are in the correct place.
    3. Remove the dipstick and fill up with new oil.
    Oil capacity:
    F530 - 1.4 l
    F540 - 1.7 l (incl. oil filter)
    Oil type, summer (> 4ºC): SAE-30
    (SAE 10W-30 can also be used. However, oil con-
    sumption may increase somewhat if 10W-30 is 
    used. Therefore, check the oil level more regularly 
    if you use this type of oil).
    Oil type, winter (< 4ºC): SAE 5W-30 
    (if this oil is not available, use SAE 10W-30).
    Use oil without any additives.
    Do not fill with too much oil. This can cause the 
    engine to overheat. 
    After filling up the oil, start the engine and idle for 
    30 seconds. Stop the engine. Wait for 30 seconds 
    and then check the oil level. 
    Check to see if there is any oil leakage. If neces-
    sary, fill up the oil up to the “FULL“ mark.
    OIL FILTER – ENGINE (F540)
    Replace the oil filter after every 100 hours of oper- 
    						
    							21
    ENGLISHGB
    ation or once a season.
    Before screwing the new filter, oil the filter gasket 
    with engine oil. 
    Screw the filter by hand, until the filter gasket 
    touches the filter attachment. Then tighten ½ to ¾ 
    of a full turn (fig. 19).
    Start the engine and idle to see if any leakage oc-
    curs. Stop the engine. Check the oil level. If neces-
    sary, fill up the oil up to the “FULL” mark.
    AIR FILTER - ENGINE
    Clean the foam pre-filter every 3 months or after 
    every 25 hours of operation, whichever comes 
    first.
    Clean the paper filter insert once a year or after 
    every 100 hours of operation, whichever comes 
    first.
    Note! Both filters should be cleaned more often if 
    the machine operates on dusty ground.
    1. Remove the protective cover of the air filter (fig. 
    11 - 12). 
    2. Dismantle the paper filter insert and the foam 
    pre-filter. Make sure that no dirt gets into the car-
    burettor. Clean the air filter housing.
    3a. F540:
    Wash the pre-filter in liquid detergent and water. 
    Squeeze dry. Pour a little oil on the filter and 
    squeeze in the oil.
    3b. F530:
    Replace the pre-filter once a year or after every 25 
    hours of operation, whichever comes first.
    4. Clean the paper filter insert as follows: Knock it 
    lightly against a flat surface. If the filter is very 
    dirty, change it.
    5. Assemble in the reverse order.
    Petroleum-based solvents such as kerosene may 
    not be used for cleaning the paper filter insert. 
    These solvents can destroy the filter.
    Do not use compressed air for cleaning the paper 
    filter insert. The paper filter insert must not be 
    oiled. 
    SPARK PLUG
    Only use a Briggs & Stratton sparking tester to 
    check the spark in the sparking plug(s) (fig. 13).
    Clean the spark plug after every 100 hours of oper-ation or once a season. For replacing a spark plug, 
    a spark plug sleeve A and a torsion pin B are pro-
    vided in the accessories bag.
    The engine manufacturer recommends:
    Champion RC12YC
    Correct spark gap: 0.75 mm.
    COOLING AIR INTAKE - ENGINE
    The engine is air-cooled. A blocked cooling sys-
    tem can damage the engine. The engine should be 
    cleaned at least once a year or every 100 hours of 
    operation.
    Remove the fan casing. Clean the cooling fins on 
    the cylinder, the fan and the rotating protective 
    grille. Clean more frequently if mowing dry grass. 
    BATTERY
    The battery is a valve-regulated battery with 12 V 
    nominal voltage. The battery is completely main-
    tenance free. You don’t have to check or top up the 
    electrolyte level.
    On delivery, the battery is in the accessories box.
    The battery must be fully charged be-
    fore being used for the first time. The 
    battery should always be stored fully 
    charged. If the battery is stored while 
    totally flat it could sustain permanent 
    damage. 
    If the machine is not going to be used for an ex-
    tended period (more than 1 month), the battery 
    should be charged, disconnected and then stored in 
    a cool, safe place. Charge the battery completely 
    before reinstalling.
    The battery can be charged in two ways:
    1. Via a battery charger (recommended). This must 
    be a charger with constant voltage. The battery 
    can be damaged if a standard type battery 
    charger (for acid batteries) is used.
    2. You can also allow the engine to charge the bat-
    tery. In this case it is very important, above all 
    when starting the machine for the first time and 
    when it has not been used for a long time, to al-
    low the engine to run continuously for at least 
    45 minutes. 
    						
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