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Ricoh B230 Service Manual

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    							Component Layout 
    SM 31 B793 
    B793 
    Booklet 
    Finisher 
     
     
    13. Proof Tray Gate Solenoid 
    14. Lower Transport Motor 
    15. Entrance Motor 
    16. Positioning Roller Solenoid 
    17. Main Board 
    18. Shift Tray Motor 
    19. Lower Limit Sensor 
    20. Upper Cover Sensor 
    21. Staple Tray Gate Solenoid 
    22. Upper Transport Motor 
    23. Shift Motor 
    24. Shift Motor HP Sensor  
    						
    							B793 32  SM 
     
     
    38. Fold Unit Exit Sensor 
    39. Lower Clamp Roller HP Sensor 
    40. Lower Retraction Motor 
    41. Fold Unit Entrance Sensor 
    42. Bottom Fence HP Sensor 
    43. Fold Cam HP Sensor 
    44. Fold Roller Motor 
    45. Fold Plate HP Sensor 
    46. Fold Plate Motor 
    47. Bottom Fence Lift Motor  
    						
    							Component Layout 
    SM 33 B793 
    B793 
    Booklet 
    Finisher 
     
     
    48. Punch Motor 
    49. Punch Encoder Sensor 
    50. Punch HP Sensor 
    51. Punch Board 
    52. Paper Position Sensor Slide Motor  
    53. Paper Position Slide HP Sensor 
    54. Paper Position Sensor 
    55. Punch Movement HP Sensor 
    56. Punch Hopper Full Sensor 
    57. Punch Movement Motor 
     
      
    						
    							B793 34  SM 
    Electrical Component Descriptions 
    Boards 
    Item No.Purpose 
    Main Board  17  Controls the finisher. 
    Punch Board  51  Controls the punch unit. 
    Sensors 
    Item No.  Purpose 
    Proof Tray 
    Exit Sensor 1  Detects paper when it is fed out to the proof tray. 
    Shift Tray 
    Exit Sensor 3  Detects paper when it is fed out to the shift tray. 
    Shift Tray 
    Position 
    Sensor 5  Detects when the shift tray is at the correct height to receive paper. 
    Rear 
    Booklet 
    Tray Full 
    Sensor 6 One of two sensors that the machine uses to determine when the 
    booklet tray is full. 
    Front 
    Booklet 
    Tray Full 
    Sensor 7 One of two sensors that the machine uses to determine when the 
    booklet tray is full. 
    Proof Tray 
    Full Sensor 8  Detects when the proof tray is full. 
    Exit Guide 
    Plate HP 
    Sensor 9  Detects when the exit guide plate is at home position 
    Entrance 
    Sensor 10  Detects when paper comes into the finisher 
    Staple Tray 
    Exit Sensor  12  Detects paper leaving the bottom of the stapler 
    Lower Limit 
    Sensor 19 Detects when the shift tray has moved to its lowest possible position 
    (the shift tray is full). 
    Upper 
    Cover 
    Sensor 20  Detects when the upper cover is open 
    Shift Motor 
    HP Sensor 24 Detects when the side-to-side motion of the shift roller is at home 
    position  
    						
    							Component Layout 
    SM 35 B793 
    B793 
    Booklet 
    Finisher 
    Item No.  Purpose 
    Stopper S 
    HP Sensor 28  Detects when the ‘stopper S’ mechanism is at home position. 
    Stack Feed 
    Out HP 
    Sensor 29  Detects when the stack feed-out belt is at home position 
    Staple Unit 
    HP Sensor 30 Detects when the side-to-side motion of the stapler unit is at home 
    position 
    Jogger HP 
    Sensor 34  Detects when the jogger unit is at home position 
    Staple Tray 
    Paper 
    Sensor 35  Detects when paper is fed into the stapler tray 
    Stapler 
    Safety 
    Sensor 37 Stops side-to-side movement of the stapler until stopper S and the 
    stack feed-out pawl mechanisms are at home position, to prevent 
    damage to the machine. 
    Fold Unit 
    Exit Sensor 38 1) Detects the folded edge of the stack as it feeds out from the nip of 
    the fold rollers so the fold feeds back into the nip, 2) when the folded 
    booklet finally emerges from the nip of the fold rollers, detects the 
    leading and trailing edge of the booklet to make sure that it feeds out 
    correctly. 
    Lower 
    Clamp 
    Roller HP 
    Sensor 39  Detects when the lower clamp roller is at home position 
    Fold Unit 
    Entrance 
    Sensor 41 Detects 1) the leading edge of the stack during booklet stapling, and 
    2) also used to signal an alarm if a paper is detected at the entrance 
    of the fold unit when the copier is turned on. 
    Bottom 
    Fence HP 
    Sensor 42 Detects when the bottom fence of the booklet folding mechanism is at 
    home position 
    Fold Cam 
    HP Sensor 43 Along with the fold plate HP sensor, this sensor controls the 
    movement of the fold plate. The actuator mounted on the end of the 
    roller that drives the folder plate forward and back makes three full 
    rotations, i.e. the actuator passes the sensor gap twice and stops on 
    the 3rd rotation and reverses. This accounts for the left and right 
    movement of the fold plate. 
    Fold Plate 
    HP Sensor 45 Along with the fold plate HP sensor this sensor controls the 
    movement of the fold plate. The fold plate has arrived at the home 
    position when the edge of the plate enters the gap of this sensor. 
    Punch 
    Encoder 
    Sensor 49 Controls the timing for activating the punches, to punch holes in the 
    paper at the correct position.  
    						
    							B793 36  SM 
    Item No.  Purpose 
    Punch HP 
    Sensor 50  Detects when the hole-punch firing mechanism is at home position 
    Paper 
    Position 
    Slide HP 
    Sensor 53 Detects when the mechanism that measures the paper position in the 
    punch unit is at home position 
    Paper 
    Position 
    Sensor 54 Detects the side edge of the paper, to tell the machine where to put 
    the punch holes. 
    Punch 
    Movement 
    HP Sensor 55 Detects when the side-to-side motion of the punch unit is at home 
    position. 
    Punch 
    Hopper Full 
    Sensor 56 Detects when the punch hopper is full. Also checks if the hopper is 
    installed correctly. 
    Motors 
    Item No. Purpose 
    Exit Guide 
    Plate Motor 2  Controls the exit guide plate mechanism. 
    Lower 
    Transport 
    Motor 14 Controls the positioning roller, and other rollers in the finisher (see 
    ‘Drive Layout’ for details). 
    Entrance 
    Motor 15  Controls the rollers at the entrance of the finisher. 
    Shift Tray 
    Motor 18  Moves the shift tray up and down. 
    Upper 
    Transport 
    Motor 22 Controls the rollers that feed paper from the junction gate to the proof 
    tray and to the shift tray (see ‘Drive Layout’ for details). 
    Shift Motor  23  Moves the shift tray from side to side. 
    Stack Feed 
    Out Motor 25  Controls the stack feed-out belt 
    Jogger 
    Motor 26  Controls the jogger in the stapler tray 
    Upper 
    Retraction 
    Motor 27 Controls the ‘stopper S’ mechanism. Also moves the upper clamp 
    roller into contact and away from the stack of paper in the stapler tray.
    Upper  33  Rotates the upper clamp roller.  
    						
    							Component Layout 
    SM 37 B793 
    B793 
    Booklet 
    Finisher 
    Item No. Purpose 
    Clamp 
    Roller Motor 
    Stapler Unit 
    Motor 36  Moves the stapler from side to side. 
    Lower 
    Retraction 
    Motor 40 Drives a large cam that alternately clamps and unclamps the lower 
    clamp roller, which is the idle roller of the clamp roller pair.  
    When these rollers are clamped, they are part of the paper feed path 
    and feed the stack toward the bottom fence of the fold unit. When the 
    idle roller is retracted, the stacks falls a very short distance (3 mm) 
    onto the fold unit bottom fence below. These rollers remain 
    unclamped while the bottom fence positions the stack for folding and 
    while the stack is folded by the fold rollers. 
    Fold Roller 
    Motor 44  Controls the rollers that fold the paper. 
    Fold Plate 
    Motor 46  Controls the plate that makes the fold in the paper. 
    Bottom 
    Fence Lift 
    Motor 47 Raises the bottom fence and stapled stack to the correct fold position 
    for the paper size. 
    Punch 
    Motor 48  Punches the holes in the paper. 
    Paper 
    Position 
    Sensor 
    Slide Motor  52 Controls side-to-side movement of the paper position sensor in the 
    punch unit. 
    Punch 
    Movement 
    Motor 57  Moves the punch from side to side. 
    Solenoids 
    Item No.Purpose 
    Proof Tray Gate Solenoid  13  Controls the proof tray junction gate 
    Positioning Roller Solenoid  16  Controls the positioning roller. 
    Staple Tray Gate Solenoid  21  Controls the staple tray junction gate 
    Switches 
    Item No. Purpose 
    Upper Limit 
    Switch 4 Detects when the shift tray is at the highest possible position, 
    and cuts power to the shift tray motor.  
    						
    							B793 38  SM 
    Item No. Purpose 
    Front Door 
    Safety Switch 11  Cuts dc power when the front door is opened. 
    Others 
    Item No. Purpose 
    Staple Driver Unit  31  Pushes the staples into the paper. 
    Staple Folder Unit  32  Folds the ends of the staples after stapling 
      
    						
    							Junction Gates 
    SM 39 B793 
    B793 
    Booklet 
    Finisher 
    2.2 JUNCTION GATES 
    Two junction gates control the path of paper. 
    Each junction gate is controlled by a solenoid. 
    Junction gate operation is summarized in the following table. 
     
    Mode Proof Shift Staple 
    Paper Path 
    Proof Tray  
    Gate Solenoid ON OFF OFF 
    Staple Tray  
    Gate Solenoid OFF OFF  ON 
      
    						
    							B793 40  SM 
    2.3 PROOF TRAY 
     
    Proof Tray Junction Gate Control [A]: Proof Tray Gate Solenoid 
    Roller Drive:  
    ƒ  Proof Tray Exit Roller [B], Proof Tray Transport Roller [C]: Controlled by the Upper 
    Transport Motor 
    ƒ  Entrance Roller [D], Transport Roller [E]: Controlled by the Entrance Motor  
    Jam Detection: Proof Tray Exit Sensor [F] 
    Tray Full Detection: Proof Tray Full Sensor [G]  
    						
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