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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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TORQUE WRENCH SETTINGS 06-2 Engine Td6 TORQUE DESCRIPTION METRIC IMPERIAL Camshaft sprocket retaining screws lStage 1 lStage 220 Nm 35°15 lbf.ft 35° Vacuum pump bolts 22 Nm 16 lbf.ft Camshaft bearing cap screws 10 Nm 7 lbf.ft Camshaft oil feed rail 10 Nm 7 lbf.ft Timing chain tensioner access plug 30 Nm 22 lbf.ft Crankshaft pulley bolt: lStage 1 lStage 2 lStage 340 Nm 60° Further 60°30 lbf.ft 60° Further 60° Crankshaft rear oil seal housing: lM6 Bolts lM8 Bolts10 Nm 22 Nm7 lbf.ft 16 lbf.ft Cylinder head bolts * +: lStage 1 lStage 2 - Loosen all bolts lStage 3 - Tighten all bolts lStage 4 - Tighten all bolts lStage 5 - Tighten all bolts 80 Nm1/2 Turn 50 Nm 90° Further 90°59 lbf.ft1/2 Turn 37 lbf.ft 90° Further 90° Cylinder head to timing cover Allen screws 20 Nm 15 lbf.ft Timing chain guide upper pins ++ 20 Nm 15 lbf.ft Engine lifting bracket Torx screws 25 Nm 18 lbf.ft Camshaft cover bolts 10 Nm 7 lbf.ft Acoustic cover Allen screw 5 Nm 3.7 lbf.ft Engine access cover bolts 5 Nm 3.7 lbf.ft Engine to gearbox bolts 45 Nm 33 lbf.ft Engine mounting to bracket nuts 100 Nm 74 lbf.ft Gearbox to engine sump Torx bolts 22 Nm 16 lbf.ft Closing plate to gearbox bolts 10 Nm 7 lbf.ft Cross member bolts 68 Nm 50 lbf.ft Engine rear mounting to cross member nut and bolt 100 Nm 74 lbf.ft Engine left hand mounting bolts +: lStage 1 lStage 220 Nm Further 90°15 lbf.ft Further 90° Engine left hand mounting to sub-frame bolts 100 Nm 74 lbf.ft Engine bracket to engine left hand mounting nut 100 Nm 74 lbf.ft Engine right hand mounting to sub-frame bolts 56 Nm 41 lbf.ft Engine bracket to engine right hand mounting nuts 100 Nm 74 lbf.ft Oil filter cap25 Nm 18 lbf.ft Oil pump pick-up strainer bolts 10 Nm 7 lbf.ft Oil pump pick-up strainer support bracket bolts 10 Nm 7 lbf.ft Oil pump drive gear Torx bolt 25 Nm 18 lbf.ft Oil pump bolts 25 Nm 18 lbf.ft Oil sump bolts: lM6 Bolts lM8 Bolts10 Nm 22 Nm7 lbf.ft 16 lbf.ft Dipstick tube bolt 6 Nm 4.4 lbf.ft Oil pressure switch 14 Nm 10 lbf.ft
TORQUE WRENCH SETTINGS 06-3 * Correct tightening sequence must be followed + New bolts must be fitted ++ New pins must be fitted +++ New Allen screw must be fitted Oil cooler to oil filter housing bolts 22 Nm 16 lbf.ft Timing chain lubrication jet bolt 10 Nm 7 lbf.ft Fuel pump sprocket retaining nut 65 Nm 48 lbf.ft Fuel pump drive chain lower guide pin Allen screw +++ 24 Nm 18 lbf.ft Timing chain tensioner bolts 10 Nm 7 lbf.ft Timing cover bolts 15 Nm 11 lbf.ft Ancillary belt tensioner arm nut 10 Nm 7 lbf.ft Compressor mounting bracket bolts 25 Nm 18 lbf.ft Alternator and jockey pulley bracket bolts 45 Nm 33 lbf.ft Ancillary drive belt upper idler pulley Allen screw 25 Nm 18 lbf.ft Connecting rod - big-end bearing cap bolts * +: lStage 1 lStage 2 lStage 35 Nm 25 Nm Further 70°4 lbf.ft 18 lbf.ft Further 70° Crankshaft - main bearing cap bolts * +: lStage 1 lStage 220 Nm Further 70°15 lbf.ft Further 70° TORQUE DESCRIPTION METRIC IMPERIAL
TORQUE WRENCH SETTINGS 06-4 Engine V8 TORQUE DESCRIPTION METRIC IMPERIAL Crankshaft pulley to hub bolts + 22 Nm 16 lbf.ft Crankshaft pulley bolt + lStage 1 lStage 2 lStage 3 lStage 4100 Nm Further 60° Further 60° Further 30°74 lbf.ft Further 60° Further 60° Further 30° Crankshaft rear oil seal housing bolts 12 Nm 9 lbf.ft Left hand/Right hand cylinder head bolts * +: lStage 1 lStage 2 lStage 3 30 Nm Further 80° Further 80°22 lbf.ft Further 80° Further 80° Left hand/Right hand camshaft covers nuts/bolts * 10 Nm 7 lbf.ft VCC solenoid 25 Nm 18 lbf.ft Left hand/Right hand VCC unit Torx bolt: lInitial torque lChecking continuity torque lFinal torque15 Nm 40 Nm 110 Nm11 lbf.ft 30 lbf.ft 81 lbf.ft Left hand/Right hand exhaust camshaft sprocket Torx bolt: lInitial torque lChecking continuity torque lFinal torque15 Nm 40 Nm 125 Nm11 lbf.ft 30 lbf.ft 92 lbf.ft Spark plugs 31 Nm 23 lbf.ft Gearbox to engine Torx bolts 45 Nm 33 lbf.ft Bell housing top Torx bolts 25 Nm 18 lbf.ft Engine mountings to mounting bracket nuts 100 Nm 74 lbf.ft Differential to engine sump bolts 110 Nm 81 lbf.ft Battery positive lead to stud nut 18 Nm 13 lbf.ft Cross member bolts 68 Nm 50 lbf.ft Engine rear mounting to cross member bolts 100 Nm 74 lbf.ft Engine left hand mounting to sub-frame bolt + 56 Nm 41 lbf.ft Engine right hand mounting to sub-frame + 56 Nm 41 lbf.ft Oil filter cap 25 Nm 18 lbf.ft Lower oil sump bolts 10 Nm 7 lbf.ft Oil sump to bell housing Torx bolts 53 Nm 39 lbf.ft Upper oil sump to cylinder block: lM6 x 8.8 mm lM6 x 10.9 mm lM8 x 8.8 mm10 Nm 12 Nm 22 Nm7 lbf.ft 9 lbf.ft 16 lbf.ft Oil filter return pipe to sump 30 Nm 22 lbf.ft Oil baffle plate 10 Nm 7 lbf.ft Oil pressure switch 27 Nm 20 lbf.ft CMP sensor bolt 10 Nm 7 lbf.ft Timing cover bolts 15 Nm 11 lbf.ft Timing chain tensioner plug 40 Nm 30 lbf.ft Lower timing gear cover to cylinder block bolts: lInitial tighten - all bolts lFinal tighten - 6 mm bolts lFinal tighten - 8 mm bolts5 Nm 10 Nm 22 Nm4 lbf.ft 7 lbf.ft 16 lbf.ft Lower timing gear cover to upper sump bolts 12 Nm 9 lbf.ft
TORQUE WRENCH SETTINGS 06-5 + New bolts must be fitted * Correct tightening sequence must be followed Connecting rod - big-end bearing cap bolts * +: lStage 1 lStage 2 lStage 35 Nm 20 Nm Further 80°4 lbf.ft 15 lbf.ft Further 70° Crankshaft - main bearing cap bolts * +: lStage 1 lStage 220 Nm Further 100°15 lbf.ft Further 100° Crankshaft - main bearing cap adjustable spacers 10 Nm 7 lbf.ft Crankshaft - main bearing cap adjustable spacer bolts lStage 1 lStage 220 Nm Further 45°15 lbf.ft Further 45° TORQUE DESCRIPTION METRIC IMPERIAL
TORQUE WRENCH SETTINGS 06-6 Emission control - Td6 Emission control - V8 + Apply anti-seize compound to threads TORQUE DESCRIPTION METRIC IMPERIAL Depression valve Allen screws 8 Nm 6 lbf.ft Injector harness screws 2 Nm 1.5 lbf.ft EGR valve bolts 10 Nm 7 lbf.ft EGR solenoid valve nuts 10 Nm 7 lbf.ft EGR cooler Allen screws 25 Nm 18 lbf.ft Intercooler hose assembly to EGR valve Wait 10 minutes and re-torque intercooler hose assembly to EGR valve6 NM 6 Nm4.4 lbf.ft 4.4 lbf.ft TORQUE DESCRIPTION METRIC IMPERIAL SAI pump bolts: lUpper lLower22 Nm 5 Nm 16 lbf.ft 4 lbf.ft SAI control valve to manifold bolts 10 Nm 7 lbf.ft HO2S +50 Nm 37 lbf.ft
TORQUE WRENCH SETTINGS 06-7 Engine management system - Td6 TORQUE DESCRIPTION METRIC IMPERIAL Engine coolant temperature sensor (ECT) 15 Nm 11 lbf.ft Crankshaft position sensor (CKP) Allen screw 8 Nm 6 lbf.ft Camshaft position sensor (CMP) Allen screw 8 Nm 6 lbf.ft Air cleaner cover Allen screws 8 Nm 6 lbf.ft Accelerator pedal to bracket Allen screw 10 Nm 7 lbf.ft Engine fuel temperature sensor (EFT) 13 Nm 10 lbf.ft Fuel low pressure sensor to filter clamp Torx bolt 6 Nm 4.4 lbf.ft Fuel high pressure sensor 38 Nm 28 lbf.ft Combined mass air flow/intake air temperature sensor (MAF/IAT) Torx screws 6 Nm 4.4 lbf.ft Fuel injection pump nuts 24 Nm 18 lbf.ft High pressure fuel pipe unions 20 Nm 18 lbf.ft Fuel pump sprocket retaining nut 65 Nm 48 lbf.ft E box cover Allen screws 2 Nm 1.5 lbf.ft Turbocharger oil drain pipe bolts 10 Nm 7 lbf.ft Turbocharger oil feed pipe banjo bolt 25 Nm 18 lbf.ft Turbocharger bolts 50 Nm 37 lbf.ft Turbocharger support bracket bolts 25 Nm 18 lbf.ft Turbocharger duct Allen screws 8 Nm 6 lbf.ft Intercooler hose assembly to turbocharger Wait 15 minutes and re-torque intercooler hose assembly to turbocharger6 Nm 6 Nm4.4 lbf.ft 4.4 lbf.ft Boost control solenoid valve nuts 10 Nm 7 lbf.ft Vacuum reservoir nut 10 Nm 7 lbf.ft Turbocharger boost pressure sensor bolt 8 Nm 6 lbf.ft Fuel pressure regulator bolts 10 Nm 7 lbf.ft Cooler intake duct bolts 3 Nm 2.2 lbf.ft Injector studs 10 Nm 7 lbf.ft Injector clamp nuts 10 Nm 7 lbf.ft Injector harness clamp screws 2 Nm 1.5 lbf.ft Injector pipe unions 20 Nm 15 lbf.ft Glow plugs20 Nm 15 lbf.ft Glow plug ECU lead nut 6 Nm 4.4 lbf.ft
TORQUE WRENCH SETTINGS 06-8 Engine management system - V8 TORQUE DESCRIPTION METRIC IMPERIAL Spark plugs31 Nm 23 lbf.ft Ignition coil nuts 4 Nm 3 lbf.ft Earth lead to camshaft cover nut 4 Nm 3 lbf.ft E box cover Allen screws 2 Nm 1.5 lbf.ft Engine coolant temperature sensor (ECT) 15 Nm 11 lbf.ft Crankshaft position sensor (CKP) Allen screw 10 Nm 7 lbf.ft Camshaft position sensor (CMP) bolt 10 Nm 7 lbf.ft Knock sensor (KS) bolts 20 Nm 15 lbf.ft Accelerator pedal to bracket Allen screw 10 Nm 7 lbf.ft Inlet manifold bracket bolts 10 Nm 7 lbf.ft
TORQUE WRENCH SETTINGS 06-9 Fuel Delivery System - Td6 Fuel Delivery System - V8 TORQUE DESCRIPTION METRIC IMPERIAL Fuel filter to mounting bracket bolt 6 Nm 4.4 lbf.ft Fuel pressure sensor to filter retaining clamp Torx bolt 6 Nm 4.4 lbf.ft Fuel pump locking ring 35 Nm 26 lbf.ft Fuel tank RH access panel nuts 10 Nm 7 lbf.ft Fuel tank to body bolts 45 Nm 33 lbf.ft Fuel tank shield nuts and bolts 25 Nm 18 lbf.ft TORQUE DESCRIPTION METRIC IMPERIAL Fuel pump locking ring 35 Nm 26 lbf.ft Fuel tank RH access panel nuts 10 Nm 7 lbf.ft Fuel tank to body bolts 45 Nm 33 lbf.ft Fuel tank shield nuts and bolts 25 Nm 18 lbf.ft
TORQUE WRENCH SETTINGS 06-10 Cooling System - Td6 Cooling System - V8 TORQUE DESCRIPTION METRIC IMPERIAL Cylinder block drain plug 25 Nm 18 lbf.ft Viscous fan coupling unit bolts 10 Nm 7 lbf.ft Viscous fan coupling nut 45 Nm 33 lbf.ft Thermostat housing bolts 8 Nm 6 lbf.ft Coolant rail bolts 10 Nm 7 lbf.ft EGR pipe heat shield Torx bolts 25 Nm 18 lbf.ft Coolant rail to thermostat housing bolts 8 Nm 6 lbf.ft Coolant pump bolts 10 Nm 7 lbf.ft TORQUE DESCRIPTION METRIC IMPERIAL Cylinder block drain plug 25 Nm 18 lbf.ft Viscous fan coupling to unit bolts 10 Nm 7 lbf.ft Viscous fan coupling nut 45 Nm 33 lbf.ft Coolant manifold to cylinder heads bolts 10 Nm 7 lbf.ft Multiplug to bell housing bolt 25 Nm 18 lbf.ft Engine harness to coolant manifold bolt 10 Nm 7 lbf.ft Coolant gallery sealing plate to cylinder block bolts 10 Nm 7 lbf.ft Thermostat housing bolts 10 Nm 7 lbf.ft Coolant pump bolts 10 Nm 7 lbf.ft Coolant pump pulley bolts 10 Nm 7 lbf.ft Secondary air injection pipe bolts 10 Nm 7 lbf.ft
TORQUE WRENCH SETTINGS 06-11 Manifold and Exhaust System - Td6 + New nuts and bolts must be fitted * Not intermediate pipe mounting bracket Manifold and Exhaust System - V8 + New nuts must be fitted TORQUE DESCRIPTION METRIC IMPERIAL Exhaust mounting brackets to body nuts * 25 Nm 18 lbf.ft Exhaust flange to front pipe nuts + 45 Nm 33 lbf.ft Front pipe to turbocharger nuts 42 Nm 31 lbf.ft Inlet manifold: lBolts lNuts 10 Nm 15 Nm7 lbf.ft 11 lbf.ft Intermediate pipe to tail pipe sleeve clamp nuts 48 Nm 35 lbf.ft Intermediate pipe to front pipe nuts 25 Nm 18 lbf.ft Intermediate pipe mounting bracket to body nut 68 Nm 50 lbf.ft Vacuum pipe support bracket bolt 6 Nm 4.4 lbf.ft Dipstick tube bracket bolt 6 Nm 4.4 lbf.ft Exhaust manifold nuts 24 Nm 18 lbf.ft TORQUE DESCRIPTION METRIC IMPERIAL Exhaust mounting brackets to body nuts 25 Nm 18 lbf.ft Exhaust flange to front pipe nuts + 45 Nm 33 lbf.ft Intermediate pipe to front pipe sleeve clamp nuts 48 Nm 35 lbf.ft Intermediate pipe to tail pipe sleeve clamp nuts 48 Nm 35 lbf.ft Rear cover to inlet manifold Torx screws 10 Nm 7 lbf.ft Brackets to inlet manifold bolts 10 Nm 7 lbf.ft Fit front cover to inlet manifold Torx screws 10 Nm 7 lbf.ft Inlet manifold nuts 15 Nm 11 lbf.ft Exhaust manifold nuts 23 Nm 17 lbf.ft