Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							STEERING
57-24 REPAIRS
Oil cooler - power steering - Td6 
$% 57.15.11 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove front grille.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Front grille.
3.Remove viscous coupling.
 
 +  COOLING SYSTEM - Td6, REPAIR, 
Coupling unit - viscous fan.
4.Remove 2 bolts securing fuel cooler intake duct 
to bonnet locking platform.
5.Remove 2 screws securing intake duct to fuel 
cooler.
6.Remove intake duct assembly from vehicle.7.Remove 2 bolts securing radiator to bonnet 
locking platform.
8.Ease radiator assembly rearward, release and 
remove radiator retaining clips.
9.Release clips securing condenser fan cowl to 
radiator assembly, lift cowl from retainers.
10.Position container to collect PAS fluid spillage.
M19 3396 
						

							STEERING
REPAIRS 57-25
11.Release and disconnect PAS hoses from fluid 
cooler.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
12.Ease radiator assembly rearward, release PAS 
cooler from retaining clips and remove.
Refit
1.Clean PAS cooler pipe connections.
2.Fit and secure PAS cooler.
3.Fit and secure condenser fan cowl assembly.
4.Position radiator to mounting, fit and secure 
retaining clips.
5.Position and secure radiator assembly to 
bonnet locking platform.
6.Fit and secure PAS hoses to cooler.
7.Fit intake duct assembly and secure to cooler 
with screws.
8.Secure cooler intake duct to bonnet locking 
platform and tighten bolts to 3 Nm (2.2 lbf.ft).
9.Fit viscous coupling.
 
 +  COOLING SYSTEM - Td6, REPAIR, 
Coupling unit - viscous fan.
10.Fit front grille.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Front grille.
11.Connect battery earth lead.
12.Top-up PAS reservoir and bleed system.
 
 +  STEERING, ADJUSTMENTS, Power 
assisted steering (PAS) system - bleed.
Oil cooler - power steering  - V8
$% 57.15.11
Remove
1.Disconnect battery earth lead.
2.Remove front grille.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Front grille.
3.Remove radiator assembly.
 
 +  COOLING SYSTEM - V8, REPAIRS, 
Radiator.
4.Position container to collect PAS fluid spillage.
5.Release and disconnect PAS hoses from fluid 
cooler.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
6.Release cooling pack from LH mounting 
bracket.
M57 1118
M57 1118 
						

							STEERING
57-26 REPAIRS
7.Release 2 clips securing fan cowl to cooling 
pack and position the fan cowl aside.
8.Carefully release and remove PAS cooler from 
the cooling pack.
Refit
1.Clean PAS cooler pipe connections.
2.Fit and secure PAS cooler.
3.Fit and secure fan cowl to the cooling pack.
4.Fit cooling pack to the mounting bracket.
5.Fit and secure PAS hoses to cooler.
6.Fit radiator assembly.
 
 +  COOLING SYSTEM - V8, REPAIRS, 
Radiator.
7.Fit front grille.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Front grille.
8.Connect the battery earth lead.
9.Top-up PAS reservoir and bleed system.
 
 +  STEERING, ADJUSTMENTS, Power 
assisted steering (PAS) system - bleed.
Pump - power steering - Td6 
$% 57.20.14 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove viscous fan.
 
 +  COOLING SYSTEM - Td6, REPAIR, 
Coupling unit - viscous fan.
3.Remove ancillary drive belt.
 
 +  CHARGING AND STARTING, 
REPAIRS, Ancillary drive belt - Td6.
4.Remove bolts and remove PAS pump pulley.
5.Cover alternator to prevent PAS oil 
contamination.
6.Place container beneath PAS reservoir, 
remove pipe union and allow fluid to drain. Plug 
connections.
CAUTION: Care must be taken to ensure 
that oil or fluid does not enter or 
contaminate the alternator.
7.Discard O ring.
M57 1115 
						

							STEERING
REPAIRS 57-27
8.Position container, release and disconnect 
return hose from PAS cooler.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
9.Remove 4 bolts and remove PAS pump.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
10.Remove 5 Torx screws and remove brackets 
from PAS pump.Refit
1.Fit brackets to PAS pump and tighten Torx 
bolts to 25 Nm (18 lbf.ft).
2.Position PAS pump to mounting and fit bolts. 
Tighten M8 bolts to 25 Nm (18 lbf.ft) and M6 
bolts to 10 Nm (7 lbf.ft). 
3.Clean PAS cooler pipe connections.
4.Fit and secure fluid cooler hose to cooler.
5.Clean PAS pump and pipe union.
6.Fit new O ring to high pressure pipe, align to 
PAS pump and tighten union to 25 Nm (18 
lbf.ft).
7.Position PAS pump pulley to PAS pump, fit and 
finger tighten bolts.
8.Fit ancillary drive belt.
 
 +  CHARGING AND STARTING, 
REPAIRS, Ancillary drive belt - Td6.
9.Tighten PAS pulley bolts to 25 Nm (18 lbf.ft).
10.Fit viscous fan.
 
 +  COOLING SYSTEM - Td6, REPAIR, 
Coupling unit - viscous fan.
11.Connect battery earth lead. 
						

							STEERING
57-28 REPAIRS
Pump - power steering - V8 
$% 57.20.14 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
4.Loosen 2 ancillary drive belt tensioner bolts.
5.Rotate tensioner fully clockwise to release 
tension on drive belt.
6.Release ancillary drive belt from tensioner 
pulley.
7.Release ancillary drive belt from PAS pump 
pulley.8.Place container beneath PAS pump, release 
pipe union and allow fluid to drain. Plug 
connections.
9.Release clip and disconnect PAS feed hose 
from PAS pump. Plug connections.
10.Remove 2 Allen bolts and 1 nut. Remove PAS 
pump.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
11.Hold PAS pump centre shaft using an Allen key 
and loosen PAS pump pulley bolts.
12.Remove bolts and remove PAS pump pulley.
13.Remove 5 Torx screws and remove brackets 
from PAS pump.
Refit
1.Fit brackets to PAS pump and tighten 5 Torx 
bolts securing PAS pump brackets to 25 Nm 
(18 lbf.ft).
2.Position PAS pump pulley to PAS pump, fit and 
finger tighten bolts.
3.Secure PAS pump centre shaft using an Allen 
key and tighten 3 bolts securing PAS pump 
pulley to 25 Nm (18 lbf.ft). 
						

							STEERING
REPAIRS 57-29
4.Position PAS pump to mounting, fit Allen bolts 
and securing nut. Tighten Allen bolts to 10 Nm 
(7 lbf.ft) and securing nut to 25 Nm (18 lbf.ft).
5.Remove plug connections, connect PAS feed 
hose to PAS pump and secure with clip.
6.Clean PAS pump and pipe union.
7.Fit new O ring to high pressure pipe union, 
align to PAS pump and tighten PAS pump high 
pressure pipe union to 25 Nm (18 lbf.ft).
8.Fit ancillary drive belt to all pulleys except 
tensioner pulley.
9.Fit ancillary drive belt to tensioner pulley. 
Ensure ancillary drive belt is aligned to all 
pulleys.
10.Tension ancillary drive belt.
11.Tighten tensioner clamp bolts to 30 Nm (22 
lbf.ft).
12.Fit undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
13.Connect battery earth lead.
14.Fill and bleed PAS system.
 
 +  STEERING, ADJUSTMENTS, Power 
assisted steering (PAS) system - bleed.
Column assembly - inner & outer 
$% 57.40.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Move drivers seat fully rearwards for access.
2.Remove drivers side footwell closing panel.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Closing panel - drivers side.
3.Secure bonnet in upright position using service 
clips.
4.If steering wheel is not locked, turn wheel to 
obtain better access to steering column shaft 
upper Torx clamp bolt.
5.Disconnect battery earth lead.
6.Working from under bonnet, remove and 
discard upper Torx bolt from steering coupling.
7.Remove rotary coupler assembly.
 
 +  RESTRAINT SYSTEMS, REPAIRS, 
Rotary coupler. 
						

							STEERING
57-30 REPAIRS
8. Models with manual steering column 
control only:  Disconnect multiplug from 
steering column control module.
9.Disconnect multiplugs from steering column 
adjustment and lock motors.
10.Remove cable tie and disconnect multiplug 
from steering angle sensor.
Protect fascia shroud adjacent to steering 
column aperture.11.Release closing panel light harness, from 
securing clip in column frame.
12.Remove 4 bolts from steering column, carefully 
release column shaft from steering coupling 
and with assistance, remove column assembly 
from vehicle.
M57 1162A
M57 1166 
						

							STEERING
REPAIRS 57-31
13.Ensure nylon sealing ring is fitted to steering 
shaft. If sealing ring is missing, remove it from 
column gaiter and fit to redundant steering 
shaft.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
14.Remove nut and bolt from lower steering shaft 
to column, remove shaft.
15. Models with manual steering column 
control only:  Remove 2 screws from steering 
control module and remove module
Refit
1. Models with manual steering column 
control only: Fit steering control module, 
secure with screws.
2.Fit lower steering shaft to column and secure 
with nut and bolt, tighten to 25 Nm (18 lbf.ft).
3.Lubricate steering column nylon sealing ring.
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, Capacities.
4.Carefully position steering column assembly to 
vehicle. With assistance align steering column 
shaft to steering coupling, ensure groove in 
shaft aligns with bolt hole in steering column.5.Fit steering coupling Torx bolt to ensure shaft is 
correctly aligned.
6.Ensure nylon sealing ring is located in groove 
within steering column gaiter.
7.Fit and finger tighten bolts securing steering 
column to fascia rail.
8.Ensure fascia rail locating pegs are aligned to 
steering column assembly, tighten bolts to 25 
Nm (18 lbf.ft).
9.Working from under bonnet, tighten steering 
coupling Torx bolt to 25 Nm (18 lbf.ft).
10.Fit closure panel light harness clip to frame and 
secure harness to column.
11.Connect multiplug to steering angle sensor, 
secure harness with cable tie.
12.Connect multiplugs to steering column 
adjustment and lock motors.
13. Models with manual steering column 
control only: Connect multiplug to steering 
column control module.
14.Fit rotary coupler assembly.
 
 +  RESTRAINT SYSTEMS, REPAIRS, 
Rotary coupler.
15.Fit drivers side footwell closing panel.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Closing panel - drivers side.
16.Connect battery earth lead.
17.Connect bonnet support gas struts to body.
18.Check operation of steering column tilt, 
extension and lock motors.
19.Testbook/T4 must be used to initiate a new 
steering angle sensor. The initiation procedure 
can be found in Testbook/T4 by selecting the 
following icons.
lSystem diagnosis
lABS
lVehicle maintenance 
						

							STEERING
57-32 REPAIRS
Sensor- steering angle/column 
$% 57.40.02
Remove
1.Remove steering column assembly.
 
 +  STEERING, REPAIRS, Column 
assembly - inner & outer.
2.Release steering angle sensor from retaining 
clip and remove from shaft.
Refit
1.Position steering angle sensor to shaft and 
secure to retaining clip.
NOTE: Make sure the steering angle sensor is 
correctly aligned to the steering shaft. 
2.Fit steering column assembly.
 
 +  STEERING, REPAIRS, Column 
assembly - inner & outer.
3.Testbook/T4 must be used to initiate a new 
steering angle sensor. The initiation procedure 
can be found in Testbook/T4 by selecting the 
following icons.
lSystem diagnosis
lABS
lVehicle maintenance
Nacelle - column - complete 
$% 57.40.29
Remove
1.Fully extend the steering column for access.
2.Remove 3 Torx screws securing steering 
column nacelle.
Steering wheel removed from graphic for 
illustration purposes only.
3.Release nacelle from clips securing assembly 
to column extension gaiter
4.Remove steering column nacelle.
Refit
1.Push steering column extension gaiter fully 
forwards and fit lower half of nacelle.
2.Fit and tighten the 2 T25 Torx screws.
Ensure the lower half of nacelle does not 
foul the steering wheel.
3.Fit upper half of nacelle and ensure that clips 
engage with lower half.
4.Secure upper half of nacelle with T20 Torx 
screw.
5.Fit and secure steering column extension gaiter 
to nacelle.
Ensure the nacelle does not foul the 
steering wheel. 
						

							STEERING
REPAIRS 57-33
Switch - column adjustment - control 
$% 57.41.05
Remove
1.Remove rotary coupler.
 
 +  RESTRAINT SYSTEMS, REPAIRS, 
Rotary coupler.
2.Release clip securing switch to rotary coupler 
and remove switch assembly.
Refit
1.Position switch assembly to rotary coupler, fit 
and secure clip.
2.Fit rotary coupler.
 
 +  RESTRAINT SYSTEMS, REPAIRS, 
Rotary coupler.
Ball joint - track rod 
$% 57.55.07
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove front road wheel.
3.Loosen track rod end locknut.
4.Remove nut from ball pin and discard.
5.Fit an M14 nut to ball pin, flush with end of pin.
6.Using LRT-57-036 separate ball pin from 
steering arm. Remove M14 nut and release ball 
pin from steering arm.
7.Remove track rod end, note the number of 
turns for refit.
8.Remove and discard locking ring.
Refit
1.Fit locking ring ensuring taper faces towards 
track rod end.
M57 1112
LRT-57-036