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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							ENGINE - V8
    12-2-28 REPAIRS
    18.Loosen 2 Torx bolts securing LH VCC unit and 
    LH exhaust camshaft sprocket 1/2 a turn.
    NOTE: Thread is left handed.
    19.Loosen bolt securing LRT-12-223/2 to LRT-12-
    223/1.
    20.Fit LRT-12-223/2 and LRT-12-223/1 to rear of 
    RH camshafts and tighten bolt securing tools.
    21.Fit LRT-12-223/5, LRT-12-223/6 to RH cylinder 
    head and tighten LRT-12-223/6 into spark plug 
    thread.22.Loosen bolt securing LRT-12-223/4 to LRT-12-
    223/3.
    23.Fit LRT-12-223/4 and LRT-12-223/3 to rear of 
    LH camshafts and tighten bolt securing tools.
    24.Fit LRT-12-223/5, LRT-12-223/6 to LH cylinder 
    head and tighten LRT-12-223/6 into spark plug 
    thread. 
    						
    							ENGINE - V8
    REPAIRS 12-2-29
    25.Compress RH exhaust timing chain tensioner, 
    fit LRT-12-220 to chain tensioner and remove 2 
    Torx bolts securing RH VCC unit and RH 
    exhaust camshaft sprocket.
    NOTE: Thread is left handed.
    26.Remove RH exhaust camshaft sprocket, RH 
    exhaust camshaft chain and RH VCC unit.
    NOTE: Secure chain to cylinder head to 
    prevent chain falling into lower timing gear 
    cover.
    Refit
    1.Position RH exhaust camshaft chain to RH 
    VCC unit and position RH exhaust camshaft 
    sprocket to RH exhaust camshaft chain.
    NOTE: The VCC unit, exhaust camshaft chain 
    and exhaust camshaft sprocket do not have 
    timing marks on them. These parts may be 
    freely fitted to the timing gear chain and 
    camshafts in any position.
    2.Position RH VCC unit to timing gear chain, fit 
    VCC and exhaust camshaft sprocket to 
    camshafts, fit and hand tighten 2 Torx bolts to 
    eliminate play.
    NOTE: Thread is left handed.
    3.Compress RH exhaust timing chain tensioner 
    and remove LRT-12-220.4.Fit LRT-12-221 to RH cylinder head, fit LRT-
    12-222 to LRT-12-221 and hand tighten.
    NOTE: Only screw in adjustment bolt until slight 
    resistance is present.
    5.Fit LRT-12-224 to LH VCC unit, connect 
    multimeter between pin on LH VCC unit and 
    stud on LH oil line.
    6.Rotate LH VCC unit using LRT-12-224 to 40 
    Nm (30 lbf.ft) and using the  multimeter, check 
    continuity is present.
    NOTE: Rotating the VCC unit using LRT-12-
    224 will remove the oil cushion and make sure 
    the VCC unit is at the full LH stop position. 
    Continuity should be present when the VCC 
    unit reaches this position.
    7.Tighten Torx bolts securing LH VCC unit and 
    exhaust camshaft sprocket to 15 Nm (11 lbf.ft) 
    and loosen one quarter of a turn.
    NOTE: Thread is left handed. 
    						
    							ENGINE - V8
    12-2-30 REPAIRS
    8.Fit LRT-12-224 to RH VCC unit, connect 
    multimeter between pin on RH VCC unit and 
    stud on RH oil line.
    9.Rotate RH VCC unit using LRT-12-224 to 40 
    Nm (30 lbf.ft) and using the multimeter, check 
    continuity is present.
    NOTE: Rotating the VCC unit using LRT-12-
    224 will remove the oil cushion and make sure 
    the VCC unit is at the full LH stop position. 
    Continuity should be present when the VCC 
    unit reaches this position.
    10.Tighten Torx bolts securing RH VCC unit and 
    exhaust camshaft sprocket to 15 Nm (11 lbf.ft) 
    and loosen one quarter of a turn.
    NOTE: Thread is left handed.
    11.Adjust chain tension by tightening LRT-12-222 
    to 0.7 Nm (6.3 lbf.in).
    12.Fit LRT-12-224 to LH VCC unit, connect 
    multimeter between pin on LH VCC unit and 
    stud on LH oil line.
    NOTE: When the chain tension is adjusted the 
    VCC unit will move and require adjusting to the 
    LH stop.
    13.Rotate LH VCC unit using LRT-12-224 to 40 
    Nm (30 lbf.ft) and using the  multimeter, check 
    continuity is present.
    NOTE: Rotating the VCC unit using LRT-12-
    224 will remove the oil cushion and make sure 
    the VCC unit is at the full LH stop position. 
    Continuity should be present when the VCC 
    unit reaches this position.
    14.Tighten LH VCC unit Torx bolt to 110 Nm (81 
    lbf.ft) and LH exhaust camshaft sprocket Torx 
    bolt to 125 Nm (92 lbf.ft).
    NOTE: Thread is left handed.
    15.Fit LRT-12-224 to RH VCC unit, connect 
    multimeter between pin on RH VCC unit and 
    stud on RH oil line.
    NOTE: When the chain tension is adjusted the 
    VCC unit will move and require adjusting to the 
    LH stop.
    16.Rotate RH VCC unit using LRT-12-224 to 40 
    Nm (30 lbf.ft) and using the multimeter, check 
    continuity is present.
    NOTE: Rotating the VCC unit using LRT-12-
    224 will remove the oil cushion and make sure 
    the VCC unit is at the full LH stop position. 
    Continuity should be present when the VCC 
    unit reaches this position.
    17.Tighten RH VCC unit Torx bolt to 110 Nm (81 
    lbf.ft) and RH exhaust camshaft sprocket Torx 
    bolt to 125 Nm (92 lbf.ft).
    NOTE: Thread is left handed.
    18.Fit RH CMP sensor ring, fit and hand tighten 
    securing nut.
    NOTE: Thread is left handed. 
    						
    							ENGINE - V8
    REPAIRS 12-2-31
    19.Position LRT-12-228/1 locating dowel to RH 
    CMP sensor ring, fit 2 bolts securing tool to RH 
    cylinder head and tighten.
    NOTE: To ensure correct CMP sensor ring 
    adjustment, make sure the tool  is aligned flush 
    with the cylinder head and lower timing gear 
    cover before tightening the tool securing bolts.
    20.Tighten nut securing CMP sensor ring to 40 Nm 
    (30 lbf.ft) and remove LRT-12-228/1 from RH 
    cylinder head.
    NOTE: Thread is left handed.
    21.Fit LH CMP sensor ring, fit and hand tighten 
    securing nut.
    NOTE: Thread is left handed.
    22.Position LRT-12-228/2 locating dowel to LH 
    CMP sensor ring, fit 2 bolts securing tool to RH 
    cylinder head and tighten.
    NOTE: To ensure correct CMP sensor ring 
    adjustment, make sure the tool  is aligned flush 
    with the cylinder head and lower timing gear 
    cover before tightening the tool securing bolts.
    23.Tighten nut securing CMP sensor ring to 40 Nm 
    (30 lbf.ft) and remove LRT-12-228/2 from LH 
    cylinder head.
    NOTE: Thread is left handed.
    24.Remove LRT-12-223/5, LRT-12-223/6, LRT-
    12-223/2 and LRT-12-223/1 from RH cylinder 
    head camshafts.
    25.Remove LRT-12-223/6, LRT-12-223/5, LRT-
    12-223/3 and LRT-12-223/4 from LH cylinder 
    head camshafts.
    26.Loosen LRT-12-222, remove 2 bolts securing 
    LRT-12-221 to RH cylinder head and remove 
    LRT-12-221.
    27.Fit RH upper timing gear cover.
     
     +  Engine - V8, REPAIRS, Cover - 
    timing gear - upper - RH.
    28.Fit LH upper timing gear cover.
     
     +  Engine - V8, REPAIRS, Cover - 
    timing gear - upper - RH.
    29.Remove LRT-12-227 from timing tool access 
    hole.
    30.Fit 4 camshaft oil lines to LH and RH cylinder 
    heads, fit and tighten 20 securing bolts.
    31.Fit engine lifting eye to rear of RH cylinder head 
    and fit 2 bolts securing engine lifting eye and 
    tighten.
    32.Fit and tighten 8 spark plugs to 31 Nm (23 
    lbf.ft).
    33.Fit RH camshaft cover.
     
     +  Engine - V8, REPAIRS, Gasket - 
    camshaft cover - RH.
    34.Fit LH camshaft cover.
     
     +  Engine - V8, REPAIRS, Gasket - 
    camshaft cover - LH.
    35.Fit fan cowl.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    36.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    37.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-32 REPAIRS
    Engine & ancillaries - remove for access 
    & refit 
    $% 12.41.01.99 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    If fitting a replacement engine, a new dowel must be 
    fitted, in the correct position, into the crankshaft boss. 
    The procedure for this is detailed at the start of the 
    refit section.
    Remove
    1.Release bonnet support stays, raise and 
    secure bonnet in upright position.
    2.Disconnect battery earth lead.
    3.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    4.Depressurise fuel system.
     
     +  FUEL DELIVERY SYSTEM - V8, 
    ADJUSTMENT, Fuel system - depressurise.
    5.Recover refrigerant from A/C system.
     
     +  AIR CONDITIONING, REFRIGERANT 
    RECOVERY, RECYCLING AND 
    RECHARGING, Refrigerant recovery - 
    recycling and recharge.
    6.Remove MAF/IAT sensor.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Sensor - combined mass air 
    flow (MAFS) & intake air temperature (IAT).
    7.Raise front of vehicle and support on stands.
    WARNING: Do not work on or under a 
    vehicle supported only by a jack. Always 
    support the vehicle on safety stands.
    8.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    9.Remove viscous coupling.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.10.Release cover, remove nut and disconnect 
    battery positive lead from stud.
    11.Remove RH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - RH.
    12.Remove LH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - LH.
    13.Position differential breather pipe clear of 
    engine. 
    						
    							ENGINE - V8
    REPAIRS 12-2-33
    14.Remove nut and disconnect earth lead from LH 
    camshaft cover.
    15.Remove nut and disconnect earth lead from RH 
    camshaft cover.
    16.Disconnect multiplugs from ignition coils.
    17.Disconnect multiplugs from throttle body, 
    thermostat heater, CMP sensor and ECT 
    sensor.
    18.Cut 2 cable ties securing engine harness at 
    throttle body and release harness.19.Disconnect multiplug from RH VCC solenoid.
    20.Release VCC multiplug harness from clip.
    21.Disconnect multiplug from LH VCC solenoid.
    22.Disconnect multiplug from alternator.
    23.Release alternator harness from 4 clips.
    M86 5761
    M86 5697
    M86 5692
    M86 5693
    M86 5709 
    						
    							ENGINE - V8
    12-2-34 REPAIRS
    24.Disconnect multiplugs from LH CMP sensor 
    and LH knock sensor.
    25.Remove 2 nuts securing LH fuel injector 
    harness to fuel rail, release vacuum reservoir 
    and mounting bracket from stud and position 
    aside.
    26.Release alternator harness from 2 clips on 
    engine cover mounting brackets.27.Disconnect multiplugs from LH fuel injectors
    28.Release engine harness from clips and move 
    clear of camshaft cover.
    29.Disconnect multiplug from SAI control valve.
    M86 5696
    M12 7676
    M12 7680
    M86 5701 
    						
    							ENGINE - V8
    REPAIRS 12-2-35
    30.Remove 2 nuts securing engine harness to 
    induction manifold, remove washer and release 
    SAI control valve from securing stud. Position 
    valve aside.
    31.Disconnect multiplug from RH KS.
    32.Disconnect multiplugs from RH fuel injectors33.Disconnect multiplug from charcoal canister 
    purge control valve.
    34.Position engine harness to RH bulkhead.
    35.Disconnect pipe from charcoal canister purge 
    control valve.
    CAUTION: Always fit plugs to open 
    connections to prevent contamination.
    M86 5698
    M18 0741 
    						
    							ENGINE - V8
    12-2-36 REPAIRS
    36.Remove charcoal canister purge valve pipe.
    37.Release transmission breather pipes from clips 
    at coolant manifold and position aside.
    38.Release clips and disconnect heater hoses 
    from coolant manifold.
    39.Undo bolt securing gearbox multiplug bracket 
    to gearbox bell housing and position aside.
    40.Disconnect multiplug from starter motor lead.
    41.Position absorbent cloth around fuel feed pipe 
    connection to collect spillage.42.Disconnect fuel feed hose from fuel rail.
    CAUTION: Always fit plugs to open 
    connections to prevent contamination.
    43.Remove absorbent cloth.
    44.Release hose clip and disconnect brake servo 
    vacuum hose from 1 way valve.
    CAUTION: Always fit plugs to open 
    connections to prevent contamination.
    M86 5750 
    						
    							ENGINE - V8
    REPAIRS 12-2-37
    45.Disconnect vacuum pipe from induction 
    manifold.
    46.Disconnect multiplug from radiator bottom 
    hose.
    47.Remove bolt securing radiator bottom hose to 
    bracket, release clips and remove radiator 
    bottom hose.
    48.Release clip and disconnect radiator top hose 
    from radiator.49.Release clips and disconnect radiator top hose 
    from coolant pump and alternator.
    50.Release clip securing radiator top hose to 
    coolant T junction and remove radiator top 
    hose.
    51.Release clip and disconnect coolant hose from 
    T junction.
    M86 5758 
    						
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