Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							BRAKES
70-24 REPAIRS
7.Release catch and disconnect ABS modulator 
multiplug.
8.Remove 6 Torx screws securing ABS ECU.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
9.Remove ABS ECU.
CAUTION: Do not touch the exposed 
modulator solenoids as this could lead to 
solenoid damage.
Refit
1.Ensure ABS ECU and modulator mating faces 
are clean.
2.Fit ABS ECU to modulator, fit Torx screws and 
tighten to 2.9 Nm (2 lbf.ft).
3.Connect multiplug to ABS modulator.
4.Position fuel cooler/filter bracket assembly, fit 
bolts and nut and tighten to 8 Nm (6 lbf.ft).
5.Locate fuel filter and clamp assembly and 
tighten nuts to 25 Nm (18 lbf.ft).
6.Fit intake duct assembly and secure to fuel 
cooler with screws.
7.Alignfuel cooler intake duct to bonnet locking 
platform, fit bolts and tighten to 3 Nm (2.2 lbf.ft). 
8.Connect battery earth lead.
ABS sensor - front wheel  
$% 70.65.30
Remove
1.Raise front of vehicle, one side.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Open cover on multiplug housing, release and 
disconnect sensor multiplug.
4.Release sensor lead from body bracket, clip 
and brake hose bracket.
M70 1128
M70 1129 
						

							BRAKES
REPAIRS 70-25
5.Release sensor lead from damper, remove 
Allen screw and release ABS sensor from hub.
Refit
1.Clean ABS sensor, smear sensor with an anti-
seize grease and fit sensor to hub.
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, 
Lubrication.
2.Fit Allen screw securing ABS sensor and 
tighten to 8 Nm (6 lbf.ft).
3.Secure sensor lead to damper, brake hose 
bracket, clip and body bracket then connect 
and secure multiplug. Close cover on multiplug 
housing.
4.Fit road wheel and tighten nuts to 140 Nm (103 
lbf.ft).
5.Remove stand and lower vehicle.
6.To ensure correct operation, the ABS system 
MUST be tested using TestBook/T4.
ABS sensor - rear wheel 
$% 70.65.31
Remove
1.Raise front of vehicle, one side.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove 5 screws securing wheel arch liner 
and release liner for access to multiplug 
housing.
4.Open cover on multiplug housing, release and 
disconnect sensor multiplug then release 
sensor lead from suspension turret and 
suspension arm.
5.Release sensor lead from damper, remove 
Allen screw and release ABS sensor from hub.
M70 1131 
						

							BRAKES
70-26 REPAIRS
Refit
1.Clean ABS sensor, smear sensor with an anti-
seize grease and fit sensor to hub.
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, 
Lubrication.
2.Fit Allen screw securing ABS sensor and 
tighten to 8 Nm (6 lbf.ft).
3.Secure sensor lead to suspension arm and 
suspension turret then connect and secure 
multiplug. Close cover on multiplug housing.
4.Locate wheel arch liner and secure with 
screws.
5.Fit road wheel and tighten nuts to 140 Nm (103 
lbf.ft).
6.Remove stand and lower vehicle.
7.To ensure correct operation, the ABS system 
MUST be tested using TestBook/T4.
ABS Modulator unit 
$% 70.65.49
Remove
1.Release catch and disconnect  ABS modulator 
multiplug.
2.Disconnect multiplug from sensor.
3.Position cloth under modulator to absorb fluid 
spillage.
CAUTION: Brake fluid will damage paint 
finished surfaces. If spilled, immediately 
remove fluid and clean area with water. 
Ensure water does not enter modulator 
ports.
4.Noting their fitted positions, disconnect 6 brake 
pipe unions from modulator.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
5.Remove bolt securing ABS modulator to 
mounting bracket.
6.Release and remove ABS modulator from 
mounting bracket.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
7.Remove 2 bolts securing mounting bracket to 
modulator and remove bracket. 
						

							BRAKES
REPAIRS 70-27
Refit
1.Position mounting bracket to modulator, fit bolts 
and tighten to 8 Nm (6 lbf.ft).
2.Position modulator to mounting bracket, fit bolt 
and tighten to 8 Nm (6 lbf.ft).
3.Clean brake pipe unions.
4.Connect brake pipe unions to ABS modulator 
ensuring pipes are connected to their correct 
ports.
5.Tighten ABS modulator brake pipe unions to 18 
Nm (13 lbf.ft).
6.Connect multiplug to sensor.
7.Connect ABS modulator multiplug and secure 
catch.
8.Bleed brakes.
9.To ensure correct operation, the ABS system 
MUST be tested using TestBook/T4.
Sensor - pressure - ABS modulator 
$% 70.65.71
Remove
1.Position cloth under modulator to absorb fluid 
spillage.
CAUTION: Brake fluid will damage paint 
finished surfaces. If spilled, immediately 
remove fluid and clean area with water.
2.Disconnect brake pipe from modulator to 
access pressure sensor.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
3.Disconnect multiplug from pressure sensor and 
remove sensor.
Refit
1.Clean pressure sensor threads.
2.Fit pressure sensor to ABS modulator and 
tighten to 20 Nm (15 lbf.ft).
3.Connect multiplug to pressure sensor.
4.Connect brake pipe to modulator and tighten 
union to 18 Nm (13 lbf.ft).
5.Bleed brakes.
6.To ensure correct operation, the ABS system 
MUST be tested using TestBook/T4.
M70 1169 
						

							BRAKES
70-28 REPAIRS
Sensor - dynamic stability control (DSC) 
$% 70.70.35
Remove
1.Remove centre console finisher.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Finisher - console.
2.Release and remove air duct.
3.Remove 2 bolts securing DSC sensor.
4.Release DSC sensor, disconnect multiplug and 
remove sensor.
Refit
1.Position DSC sensor and connect multiplug.
2.Locate DSC sensor to mounting bracket, fit 
bolts and tighten to 8 Nm (6 lbf.ft).
3.Fit air duct.
4.Fit centre console finisher.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Finisher - console.
5.To ensure correct operation, the ABS system 
MUST be tested using TestBook/T4.
M70 1168
M70 1171 
						

							RESTRAINT SYSTEMS
REPAIRS 75-1
RESTRAINT SYSTEMS REPAIRS
Seat belt - front 
$% 76.73.13 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
WARNING: Always disconnect both battery leads 
before beginning work on the SRS system. 
Disconnect the negative lead first. Never reverse 
connect the battery.
Remove
1.Make the SRS system safe. 
 
 +  GENERAL INFORMATION, 
Supplementary Restraint System (SRS) 
Precautions.
2.Remove B post upper trim.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - B post - upper.
3.Remove 2 bolts securing seat belt guide and 
remove guide.4.Remove Torx nut securing seat belt upper 
anchor to height adjuster.
5.Remove Torx bolt securing seat belt reel and 
remove seat belt.
Refit
1.Position seat belt, fit reel and tighten Torx bolt 
securing reel to 31 Nm (23 lbf.ft).
NOTE: If the SRS component is to be replaced, 
the bar code of the new unit must be recorded.
2.Position belt to height adjuster and tighten Torx 
nut to 31 Nm (23 lbf.ft).
3.Fit belt guide and tighten bolts to 6 Nm (4.4 
lbf.ft).
4.Fit B post upper trim.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - B post - upper.
5.Connect battery leads, earth lead last. 
						

							RESTRAINT SYSTEMS
75-2 REPAIRS
Seat belt - centre - rear 
$% 76.73.20
Remove
1.Remove seat base finisher.
 
 +  SEATS, REPAIRS, Finisher - seat 
base rear.
2.Remove seat fold mechanism.
 
 +  SEATS, REPAIRS, Hinge - rear seat 
- side.
3.Remove Torx bolt securing squab frame to seat 
frame and separate frames.
4.Disconnect multiplug from heated squab cover.
5.Release seat cover beading from sides and 
front of seat.6.Raise seat cover and cushion, remove and 
discard Torx bolt securing seat belt anchor 
point to frame.
7.Pull seat belt through cushion and cover, 
remove seat base.
8.Remove rear squab finisher.
 
 +  SEATS, REPAIRS, Finisher - rear 
seat squab.
9.Remove armrest front finisher assembly.
 
 +  SEATS, REPAIRS, Finisher - arm 
rest - rear seat - front.
10.Remove 2 screws securing seat belt finisher 
and remove finisher.
11.Release beading securing squab cover to sides 
and bottom of frame.
12.Carefully release 4 clips securing seat release 
button escutcheon, remove escutcheon.M78 0646 
						

							RESTRAINT SYSTEMS
REPAIRS 75-3
13.Raise squab cover and cushion to gain access 
to headrest guides.
14.Release 3 clips securing headrest guides to 
frame, remove guides.
15.Remove cover and cushion assembly from 
frame and feed seat belt through assembly.
16.Remove and discard Torx bolt securing seat 
belt reel to squab frame, remove reel.
Refit
1.Position seat belt reel and secure with Torx bolt 
and tighten to 48 Nm (35 lbf.ft).
2.Feed seat belt through cover and cushion 
assembly and fit assembly to frame.
3.Position and fit headrest guides in squab 
assembly.
4.Position and fit seat fold release button 
escutcheon.
5.Secure squab cover beading to sides and 
bottom of frame.
6.Position seat belt finisher and secure with 
screws.
7.Fit rear squab finisher.
 
 +  SEATS, REPAIRS, Finisher - rear 
seat squab.8.Fit armrest front finisher assembly.
 
 +  SEATS, REPAIRS, Finisher - arm 
rest - rear seat - front.
9.Fit seat belt through cover and cushion 
assembly.
10.Position seat belt to frame and fit Torx bolt, 
tighten to 48 Nm (35 lbf.ft). 
11.Fit seat cover beading to sides and front.
12.Position squab frame to seat frame and secure 
LH side with Torx bolt, tighten to 25 Nm (18 
lbf.ft). 
13.Connect squab cover heated seat multiplug.
14.Fit seat fold mechanism.
 
 +  SEATS, REPAIRS, Hinge - rear seat 
- side.
15.Fit seat base finisher.
 
 +  SEATS, REPAIRS, Finisher - seat 
base rear. 
						

							RESTRAINT SYSTEMS
75-4 REPAIRS
Seat belt - rear 
$% 76.73.23
Remove
1.Remove D post lower trim.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - D post - lower.
2.Remove Torx bolt securing seat belt floor 
anchor and remove D post upper trim.
3.Remove Torx nut securing seat belt to upper D 
post anchor.
4.Remove Torx bolt securing seat belt reel.
5.Release seat belt reel from alignment bracket 
and remove reel.Refit
1.Fit seat belt reel to alignment bracket.
2.Fit Torx bolt securing seat belt reel and tighten 
to 31 Nm (23 lbf.ft). 
3.Position seat belt to upper D post anchor and 
secure with Torx nut, tighten to 31 Nm (23 
lbf.ft). 
4.Slide seat belt through D post upper trim.
5.Position seat belt to floor anchor and secure 
with Torx bolt, tighten to 31 Nm (23 lbf.ft). 
6.Fit D post lower trim.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - D post - lower. 
						

							RESTRAINT SYSTEMS
REPAIRS 75-5
Pre-tensioner - front seat belt
$% 76.73.75 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
WARNING: Always disconnect both battery leads 
before beginning work on the SRS system. 
Disconnect the negative lead first. Never reverse 
connect the battery.
Remove
1.Make the SRS system safe. 
 
 +  GENERAL INFORMATION, 
Supplementary Restraint System (SRS) 
Precautions.
2.Remove front seat.
 
 +  SEATS, REPAIRS, Front seat.
3.Release 2 clips securing harness to 
pretensioner.
4.Disconnect multiplug from pretensioner.
5.Remove Torx bolt securing pre-tensioner to 
seat and remove pretensioner.
WARNING: Store the airbag module or seat 
pre-tensioner, with the deployment side 
uppermost. If it is stored deployment side 
down, accidental deployment will propel the 
airbag module with enough force to cause 
serious injury.
WARNING: Store the airbag module or seat 
pre-tensioner in a designated storage area. 
If there is no designated storage area 
available, store in the locked luggage 
compartment/loadspace area of the vehicle, 
and inform the workshop supervisor.
Refit
NOTE: If the SRS component is to be replaced, 
the bar code of the new unit must be recorded.
1.Fit pretensioner and tighten Torx bolt to 48 Nm 
(35 lbf.ft).
2.Connect pretensioner multiplug and secure 
harness with clips.
3.Fit front seat.
 
 +  SEATS, REPAIRS, Front seat.
4.Connect battery leads, earth lead last.
M76 4367