Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							SUNROOF
76-6-2 ADJUSTMENT 
						

							SUNROOF
REPAIRS 76-6-3
REPAIRS
Sunroof 
$% 76.84.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
WARNING: It is imperative that before any work 
is undertaken on the SRS system, the 
appropriate information is read thoroughly.
Remove
1.Make the SRS system safe. 
 
 +  GENERAL INFORMATION, 
Supplementary Restraint System (SRS) 
Precautions.
WARNING: Always disconnect both battery 
leads before beginning work on the SRS 
system. Disconnect the negative lead first. 
Never reverse connect the battery.
2.Remove headlining.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Headlining.
3.Release drain tubes from sun roof.
4.Release rear console harness from sun roof.5.Disconnect multiplug from sun roof motor.
6.Remove Allen screw securing motor and sun 
roof.
7.Remove 2 bolts with special washers securing 
forward edge of sun roof.
8.Remove 10 bolts securing sun roof and with 
assistance remove sun roof. 
						

							SUNROOF
76-6-4 REPAIRS
Refit
1.Clean sun roof and mating face.
2.With assistance, fit sun roof and tighten bolts 
evenly to 10 Nm (7 lbf.ft).
3.Tighten Allen screw to 6 Nm (4.4 lbf.ft).
4.Connect multiplug to motor.
5.Position and secure rear console harness.
6.Ensure drain tubes are clear.
7.Connect drain tubes to sun roof.
8.Fit headlining.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Headlining.
9.Connect battery leads, earth lead last.
10.If fitting a new sunroof, the following 
initialisation procedure must be carried out
lPress and hold sunroof tilt switch until 
sunroof is at tilt position, continue to hold 
switch, for approximately 20 seconds, until 
an audible thud is heard from the sunroof 
motor. 
lRelease switch, and immediately depress 
tilt switch again. The sunroof will close, slide 
fully open and return to fully closed position 
to complete the initialisation.
Motor - sunroof  
$% 76.84.07
Remove
1.Remove front console from headlining.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Console - headlining - front.
2.Remove Allen screw and 2 Torx screws 
securing motor.
3.Disconnect multiplug and remove motor.
Refit
1.Position motor, connect multiplug and engage 
motor drive gear in sun roof cables.
2.Tighten Torx screws securing sun roof motor to 
5 Nm (3.7 lbf.ft) and Allen screw to 10 Nm (7 
lbf.ft).
3.Fit front console to headlining.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Console - headlining - front.
4.If fitting a new sunroof motor, the following 
initialisation procedure must be carried out
lPress and hold sunroof tilt switch until 
sunroof is at tilt position, continue to hold 
switch, for approximately 20 seconds, until 
an audible thud is heard from the sunroof 
motor. 
lRelease switch, and immediately depress 
tilt switch again. The sunroof will close, slide 
fully open and return to fully closed position 
to complete the initialisation. 
						

							BODY DIMENSIONS
BODY DIMENSIONS -1
BODY DIMENSIONS BODY DIMENSIONS
Dimensional Information
Measurement Types
The following dimensional information is shown so as to assist the technician in the diagnosis and repair of body 
panels. The information is shown in two different styles. There are X,Y,Z dimensions and actual point to point 
dimensions.
The X,Y,Z dimensions are the measuring planes used within Land Rover for the measurement of body panels. The 
whole bodyshell is within a parallel grid system.
The X plane is an imaginary vertical plane starting at the front of the vehicle. It is at right angles to the centre line of 
the vehicle and measures distances along the length of the vehicle. For Range Rover, the X 0 point is from the large 
hole in the front suspension turret. Therefore, any dimensions rearward of this point are shown as positive figures and 
dimensions forward of this point are shown as negative.
The Y plane is an imaginary plane through the centre of the vehicle. All Y dimensions start from this plane. As a rule, 
body dimensions are symmetrical about the centre line.
The Z plane is set at a fixed distance parallel to the underside of the vehicle. All Z dimensions start from this plane. 
For Range Rover, the Z 0 point is through the wheel centres.
The point to point measurements are actual distances between two points. These points can be holes or intersection 
points. Where holes are taken, the point of measurement is always from the hole centre.
Measurements shown are in millimetres and inches. The measurements shown in brackets are in inches.
The tolerance for the basic geometry of the vehicle is ± 1.0 mm (0.040). This includes tooling holes, all fixing holes 
and apertures.
The tolerance for matching panel form and break lines is ± 0.5 mm (0.020). 
						

							BODY DIMENSIONS
-2 BODY DIMENSIONS
Dimensional Illustrations
X,Y,Z Dimensional Information
Front end dimensional information
Item Description X Y Z
A Tooling hole - front armature mounting 
bracket-707.8 (-27.866) 578.5 (22.775) 241 (9.488)
B Valance outer - headlamp mounting 
panel lower fixing hole-580 (-22.834) 817.1 (32.169) 693.7 (11.255)
C Outboard fixing hole - damper mounting 4.2 (0.165) 649.6 (25.574) 755 (29.724)
D Large hole - damper mounting 3.2 (0.126) 586.3 (23.082) 750 (29.527)
E Tooling hole - valance support 400 (15.748) 316.8 (12.472) 616.1 (24.255)
F Centre fixing hole - plenum 352.2 (13.866) 0  842.1 (33.153)
G Outboard fixing hole - plenum 488 (19.212) 719.8 (28.338) 827.4 (32.574)
H Top fixing hole - windscreen finisher 1163.5 (45.807) 681.4 (26.826) 1350.6 (53.173) 
						

							BODY DIMENSIONS
BODY DIMENSIONS -3
Underbody dimensional information 
Item Description X Y Z
A Front sub-frame - front fixing hole -322 (-12.677) 419 (16.496) 175 (6.889)
B Front sub-frame - middle fixing hole 20 (0.787) 425 (16.732) 175 (6.889)
C Front sub-frame - rear fixing hole 434 (17.086) 435.5 (17.145) -65 (-2.559)
D Cross member - front fixing hole 774.2 (30.48) 340.4 (13.4) LH, 
277.6 (10.929) RH92.9 (3.657)
E Main floor - tooling hole 1021.2 (40.204) 337.6 (13.291) 91.7 (3.61)
F Cross member - rear fixing hole 1268.2 (49.929) 340.4 (13.4) LH, 
277.6 (10.929) RH92.9 (3.657)
G Fuel tank heat shield - front fixing hole 1766 (69.527) 528.8 (20.818) -61.6 (-2.425)
H Rear sub-frame - front fixing hole 2455 (96.653) 510 (20.078) 71.5 (2.814)
I Rear sub-frame - rear fixing hole 3143 (123.47) 510 (20.078) 101.5 (3.996)
J Rear tooling hole 3717 (146.33) 546 (21.496) 168.5 (6.633) 
						

							BODY DIMENSIONS
-4 BODY DIMENSIONS
Side dimensional information
Item Description X Y Z
A Front door top hinge - top fixing hole 623.5 (24.547) 841.4 (33.125) 757.7 (29.83)
B Front door bottom hinge - top fixing 
hole602.4 (23.716) 849.5 (33.444) 293.1 (11.539)
C Front door striker - bottom fixing hole 1669.1 (65.712) 843.3 (33.2) 549.1 (21.618)
D Rear door top hinge - top fixing hole 1766.2 (69.535) 857.7 (33.767)  731.7 (28.807)
E Rear door bottom hinge - top fixing 
hole1734.6 (68.291) 866.7 (34.122) 383.1 (15.082)
F E - Post finisher top fixing hole 3253.4 (128.086) 667.8 (26.291)  1320.8 (52)
G E - Post tooling hole 3431 (135.078) 719 (28.307) 1100 (43.307) 
						

							BODY DIMENSIONS
BODY DIMENSIONS -5
Rear end dimensional information
Item Description X Y Z
A Tail gate upper - inboard hinge fixing 
hole3253.1 (128.074) 473.4 (18.637) 1380.2 (54.338)
B Tailgate upper - gas strut fixing hole 3351.8 (131.96) 570.5 (22.46) 1302.6 (51.283)
C E post drain channel - finisher fixing 
hole3661.2 (144.141) 663.3 (26.114) 943.4 (37.141)
D Tailgate lower, hinge - lower fixing 
hole3717.2 (146.346) 283.5 (11.161) LH, 
377.5 (14.862) RH336 (13.228)
E Rear armature - outboard top fixing 
hole3749.5 (147.618) 615.3 (24.224) 267.1 (10.515)
F Tail lamp mounting panel - tooling 
hole3648.9 (143.657) 751.5 (29.586)  532.4 (20.96) 
						

							BODY DIMENSIONS
-6 BODY DIMENSIONS
Front end, point to point dimensional information
Item From To Length
A Valance outer, bulkhead lower fixing 
hole, LHValance outer, bulkhead lower fixing hole, 
RH1634.2 (64.338)
B Front armature mounting plate, tooling 
hole, LH Front armature mounting plate, tooling 
hole, RH 861 (33.897)
C Damper mounting, outboard fixing, LH Damper mounting, outboard fixing, RH 1172.6 (46.165)
D Windscreen side finisher, lower fixing 
hole, LHWindscreen side finisher, lower fixing 
hole, RH1651.8 (65.031)
E Windscreen side finisher, top fixing 
hole, LHWindscreen side finisher, top fixing hole, 
RH1362.8 (53.653) 
						

							BODY DIMENSIONS
BODY DIMENSIONS -7
Body side, point to point dimensional information
Item From To Length
A Body side, top hinge fixing hole - front 
doorBody side, bottom hinge fixing hole - rear 
door1172.7 (46.169)
B Body side, bottom hinge fixing hole - 
front doorBody side, top hinge fixing hole - rear door 1243.7 (48.964)
C Body side, top hinge fixing hole - rear 
doorBody side, top striker fixing hole - rear door 827.4  (32.574)