Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-2
Fluids
Anti-freeze
Use only Texaco anti-freeze coolant (AFC). This is 
an ethylene glycol based anti-freeze (containing no 
methanol) with silicate non-phosphate corrosion 
inhibitors, to protect the cooling system
CAUTION: If Texaco AFC is unavailable, use any 
ethylene glycol based anti-freeze (containing no 
methanol) with silicate non-phosphate corrosion 
inhibitors.
 The cooling system should be drained, flushed and 
refilled with the correct amount of anti-freeze solution 
at the intervals given on the Service Maintenance 
Check Sheet.
After filling with anti-freeze solution, attach a warning 
label to a prominent position on the vehicle stating 
the type of anti-freeze contained in the cooling 
system to ensure that the correct type is used for 
topping-up. 
Brake fluid
Use only Shell DOT 4 ESL brake fluid. 
PAS fluid
Use only Texaco Cold Climate PSF 14315 fluid.
Air conditioning
Use only refrigerant HFC-R134a.
Refrigerant oil
Use only Nippon Denso ND-oil 8.
Refrigerant oil absorbs water and must not be stored 
for long periods. Do not pour unused oil back into the 
container.
NOTE: The total quantity of refrigerant oil in the 
system is 110 cc (3.8 fl.ozs).
CAUTION: Do not use any other type of 
refrigerant oil.
Anti-Freeze Concentration
The overall anti-freeze concentration should not fall, 
by volume, below 50% to ensure that the anti-
corrosion properties of the coolant are maintained. 
Anti-freeze concentrations greater than 60% are not 
recommended as cooling efficiency will be impaired.
The following recommended quantities of anti-freeze 
will provide frost protection to -36°C (-33°F):
Engine - Td6
Engine - V8
Concentration 50%
Amount of Anti-freeze to refill 
system: 5.5 litres (11.6 US
pints)
Concentration 50%
Amount of Anti-freeze to refill 
system: 6.5 litres (13.75 US
pints) 
						

							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-3
Lubrication
General
The engine and other lubricating systems are filled 
with high performance lubricants giving prolonged 
life. 
CAUTION: Always use a high quality oil of the 
correct viscosity range in the engine. The use of 
oil of the incorrect specification can lead to high 
oil and fuel consumption and ultimately to 
damaged components.
Oil to the correct specification contains additives 
which disperse the corrosive acids formed by 
combustion and prevent the formation of sludge 
which can block the oil ways. Additional oil additives 
should not be used. 
Always adhere to the recommended servicing 
intervals.Engine oil viscosity
The above chart indicates the ambient temperature 
ranges which each engine oil viscosity is suitable for.
Engine oil - Td6
Use either a 5W/30, 5W/40, 5W/50 or 10W/40 oil, 
meeting specifications ACEA - A3/B3; and having a 
viscosity band recommended for the temperature 
range of your locality.
Engine oil - V8 
Use either a 0W/30, 0W/40, 5W/30 or 5W/40 oil, 
meeting specifications ACEA - A3/B3; (API: SJ/CD, 
ECII for NAS market), and having a viscosity band 
recommended for the temperature range of your 
locality.
GM Automatic Gearbox oil
Use only Texaco ETL-7045E.
ZF Automatic Gearbox oil
Use only Esso ATF LT 71141.
Transfer box
Use only Castrol BOT 26 FMB 1
Front and rear differential
Use only Castrol SAF-X0.
Power steering
Use only Texaco Cold Climate PSF 14315 fluid
Air Conditioning
Use lubricating oil Nippon Denso ND-8.
General Greasing
Use Multipurpose Lithium Base Grease N.L.G.I. 
consistency No. 2. 
						

							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-4
Anti-squeak lubrication
Use CYK100050L/CYK100070L to eliminate interior 
component squeaks on all plastic, rubber and leather 
surfaces.
Bonnet latch
Lubricate cable and latch with oil.
 Locks, Latches and Hinges
Use Door Lock and Latch Lubricant, Part No. CYL 
100020.
 Road Wheel Speed Sensor Lubrication
Use only lubricant having the following Part No.
Front – SSF 000010.
Rear – SSF 000020
NOTE: This lubricant is only supplied with 
replacement road wheel speed sensors.
Cleaning Agents
General purpose cleaner: 
l200 ml – Part No. STC 50543
l400 ml – Part No. STC 50544
Sealants
The following table lists those sealants which are 
used during repair / overhaul procedures covered in 
this manual; it is essential that the sealant specified 
for a particular procedure is used at all times.
Component Application Land Rover 
Part No.
Td6 Engine Camshaft cover 
gasket joint linesSTC 50550
Td6 Engine Sump gasket joint 
linesSTC 50550
V8 Engine Sump gasket joint 
linesSTC 50550
V8 Engine Cylinder block to 
timing cover joint 
linesSTC 50550
V8 Engine Cylinder head to 
camshaft cover 
joint linesSTC 50550
V8 Engine Timing gear upper 
cover joint linesSTC 50550
V8 Engine Timing gear lower 
cover joint linesSTC 50550
Front 
differentialOil filler/ level and 
drain plugsSTC 50552 
						

							MAINTENANCE
PROCEDURES 10-1
MAINTENANCE PROCEDURES
Td6 Diesel engine underbonnet view
1Battery - LHD illustrated, RHD on opposite side
2Microfilter/activated charcoal filter
3Brake fluid reservoir - LHD illustrated, RHD on 
opposite side
4Screen/headlamp washer reservoir filler cap
5Cooling system expansion tank filler cap
6Power steering reservoir filler cap
7Engine oil dipstick
8Engine oil filler cap
9Air cleaner 
						

							MAINTENANCE
10-2 PROCEDURES
V8 Engine underbonnet view
1Battery - LHD illustrated, RHD on opposite side
2Microfilter/activated charcoal filter
3Brake fluid reservoir - LHD illustrated, RHD on 
opposite side
4Screen/headlamp washer reservoir filler cap
5Cooling system expansion tank filler cap
6Power steering reservoir filler cap
7Engine oil filler cap
8Engine oil dipstick
9Air cleaner 
						

							MAINTENANCE
PROCEDURES 10-3
Seats and seat belts 
 Check 
Front seat fixings
1.Check front seat fixings are secured to the floor 
and show no signs of movement.
Rear seat front fixings
2.Check rear seat front fixings are secured to the 
floor and show no signs of movement.
Rear seat rear fixings
3.Release catch and fold each rear seat fully 
forwards, check seat rear fixings are secured to 
floor and show no signs of movement.
4.Check rear seat catch locking bars are secured 
to the floor and show no signs of movement. 
						

							MAINTENANCE
10-4 PROCEDURES
5.Check operation of seat controls.
6.Fully extract seat belt and allow it to return 
under its own recoil mechanism. Repeat for 
other belts.
7. Check entire length of seat belt webbing for  
signs of fraying or damage. Repeat for other 
belts.
8. Check security of seat belt upper mountings.
9. Check for correct operation of seat belt height 
adjusters.10.Check security of seat belt buckle mountings.
11.Connect each belt to the correct buckle, check 
seat  buckle and tongue are secure. Release 
seat belt buckle and  check for correct 
operation.
M01 0302 
						

							MAINTENANCE
PROCEDURES 10-5
Lamps, horns and warning indicators
Check 
1.Switch on side, head and tail lamps and check  
operation. 
2.Check operation of headlamp automatic 
levelling system.
3.Check turn signals and hazard warning lamps 
for correct operation.
4.Press brake pedal and check operation of 
brake lamps.
5.Check all exterior lamp lenses for clarity and 
condition.  Pay particular attention to headlamp 
lenses for signs of stone  chips or damage.   
6.Check horn for loud, clear sound.
7.Switch on headlamps and check light reminder 
warning operates when door is  opened. 
8.Check operation of interior courtesy  lights.
9.Check operation of all instrument pack warning 
and indicator  lights.
Wipers and washers 
Check 
1. Operate screen washer and switch on wipers. 
Ensure washer jets are correctly aimed and 
check for smooth, smear free operation of 
wiper blades across screen at all speeds 
including intermittent. 
2.Repeat operation for rear screen washers/
wipers. 
3.Repeat operation for headlamp washers/
wipers.
4.Check all wiper blades for condition and signs 
of splits  or damage. 
5.Check security of wiper arms. 
						

							MAINTENANCE
10-6 PROCEDURES
Handbrake    
Check
1.With the vehicle stationary, on a level surface, 
apply and release handbrake and check  for 
correct operation. 
 
 +  BRAKES, REPAIRS, Pads - front.
Road wheels
Remove and refit
1.Mark the wheel to stud relationship to ensure 
that the wheels  are refitted in the same 
position.
2.Loosen wheel nuts. Raise the vehicle to a 
wheel-free condition, remove the wheel nuts 
and remove the wheels.
3.Clean wheel hub centre and spigot.
4.Apply a thin coat of anti-seize compound to 
wheel hub centre.
5.Refit wheels to original position.
6.Fit and lightly tighten wheel nuts.
7.Lower vehicle and tighten wheel nuts to 140 
Nm (103 lbf.ft)
CAUTION: When tightening wheel nuts, do 
not use power tools. Tighten nuts by 
diagonal selection using suitable torque 
wrench.
M01 0255 
						

							MAINTENANCE
PROCEDURES 10-7
Tyres 
Check
1.Check tyres for compliance with manufacturers 
specification;  visually for cuts, lumps, bulges, 
uneven tread wear and depth. 
2.Check tyre pressures, condition and tread 
depth. Measure the tread depth across the 
width of the tyre and around  the circumference. 
Brake pads, discs and calipers
 Check 
1.Remove front and rear brake pads.
 
 +  BRAKES, REPAIRS, Pads - rear.
 
 +  BRAKES, REPAIRS, Pads - front.
2. Check front and rear brake pads for wear, 
ensure all pads are wearing evenly.
lBrake pad minimum thickness - Front and 
rear - A = 3.0 mm (0.012 in)
3.Check brake discs for signs of cracking, 
excessive scoring or oil contamination.
4.Check thickness of brake discs, make 4 checks 
at 90° intervals:
lFront = 28.4 mm (1.12 in)
lRear = 10.4 mm (0.41 in)
lThickness variation = 0.010 mm (0.0004 in)
5.Check calipers for signs of fluid leaks.
6.Clean excessive deposits of brake dust from 
pads, calipers and disc shields  using brake 
cleaner.
7.Fit front and rear brake pads.
 
 +  BRAKES, REPAIRS, Pads - rear.
 
 +  BRAKES, REPAIRS, Pads - front.