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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    Page
    of 938
    							DRIVESHAFTS
    47-14 REPAIRS
    Bearing driveshaft support  
    $% 47.10.41
    Remove
    1.Remove RH drive shaft seal.
     
     +  DRIVESHAFTS, REPAIRS, Seal - 
    drive shaft - front - RH.
    2.Remove 4 bolts, remove support housing and 
    discard O ring.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    3.Remove oil seal from housing.
    4.Remove bearing from housing.
    Refit
    1.Clean bearing and mating face.
    2.Lubricate bearing with clean differential oil. 
     
     +  CAPACITIES, FLUIDS, 
    LUBRICANTS AND SEALANTS, 
    Lubrication.
    3.Using LRT-54-031 fit bearing to housing.
    4.Clean seal and mating face.5.Use LRT-54-028 to fit new oil seal.
    6.Clean O ring groove, housing and mating face.
    7.Lubricate new O ring and fit to housing.
    8.Carefully fit housing and tighten bolts to 22 Nm 
    (16 lbf.ft).
    9.Fit RH drive shaft seal.
     
     +  DRIVESHAFTS, REPAIRS, Seal - 
    drive shaft - front - RH.
    M47 0434
    LRT-54-031
    M47 0435
    LRT-54-028 
    						
    							DRIVESHAFTS
    REPAIRS 47-15
    O Ring - driveshaft housing  
    $% 47.10.43
    Remove
    1.Remove RH drive shaft seal.
     
     +  DRIVESHAFTS, REPAIRS, Seal - 
    drive shaft - front - RH.
    2.Remove 4 bolts, remove support housing and 
    discard O ring.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    Refit
    1.Clean O ring groove, housing and mating face.
    2.Lubricate new O ring and fit to housing.
    3.Carefully fit housing and tighten bolts to 22 Nm 
    (16 lbf.ft).
    4.Fit RH drive shaft seal.
     
     +  DRIVESHAFTS, REPAIRS, Seal - 
    drive shaft - front - RH.
    Drive shaft - rear 
    $% 47.11.01
    Remove
    1.Raise rear of vehicle.
    WARNING: Do not work on or under a 
    vehicle supported only by a jack. Always 
    support the vehicle on safety stands.
    2.Remove road wheel.
    3.Remove 6 bolts securing drive shaft to 
    differential drive flange and collect 3 bolt plates. 
    Discard bolts.
    4.Release drive shaft hub nut stake.
    5.With an assistant applying brakes, remove and 
    discard drive shaft hub nut.
    6.Remove brake disc.
     
     +  BRAKES, REPAIRS, Brake disc - 
    rear. 
    						
    							DRIVESHAFTS
    47-16 REPAIRS
    7.Fit centre screw LRT-60-030/3 to LRT-60-030/
    1 and fit to hub with spacer LRT-60-030/2. 
    Secure with nuts LRT-60-030/5.
    8.Tighten centre screw to press drive shaft from 
    flange.
    9.Remove tools.
    10.Position jack to support the lower arm.
    11.Remove nut and bolt securing lower arm to 
    hub.
    12.Lower support jack.
    13.Release drive shaft from differential.
    14.Release drive shaft from hub, and with 
    assistance, raise upper arm and remove drive 
    shaft.
    Refit
    1.Clean end of drive shaft and location in 
    differential.
    2.Clean drive shaft and flange splines.
    3.Lightly lubricate splines and oil seal running 
    surface.
     
     +  CAPACITIES, FLUIDS, 
    LUBRICANTS AND SEALANTS, 
    Lubrication.
    4.Clean lower arm and hub mating faces.5.Locate drive shaft to differential and hub.
    6.Align hub to lower arm, fit and lightly tighten nut 
    and bolt.
    CAUTION: Nuts and bolts must be tightened 
    with vehicle at normal ride height.
    7.Fit LRT-60-030/4 to drive shaft.
    8.Fit LRT-60-030/1 with spacer LRT-60-030/2 
    and secure with nuts LRT-60-030/5.
    9.Fit nut to LRT-60-030/4 and tighten nut to pull 
    drive shaft into drive flange.
    10.Remove tools.
    11.Fit brake disc.
     
     +  BRAKES, REPAIRS, Brake disc - 
    rear.
    12.With an assistant applying the brakes, fit new 
    hub nut and tighten to 420 Nm (311 lbf.ft).
    13.Stake nut to shaft.
    14.Clean bolt plates, position plates, fit new bolts 
    securing drive shaft to differential drive flange 
    and tighten to 40 Nm (30 lbf.ft) plus a further 
    60°.
    15.Fit road wheel and tighten nuts to 140 Nm (103 
    lbf.ft).
    16.Remove stands and lower vehicle.
    17.Tighten bolt securing lower arm to hub to 250 
    Nm (184 lbf.ft). 
    						
    							DRIVESHAFTS
    REPAIRS 47-17
    Gaiter - bell & joint - outer - rear
    $% 47.11.03
    Remove
    1.Remove drive shaft.
     
     +  DRIVESHAFTS, REPAIRS, Drive 
    shaft - rear.
    2.Place drive shaft in vice.
    3.Release and discard both drive shaft gaiter 
    clips.
    4.Slide gaiter along shaft to gain access to outer 
    joint.
    5.Using a drift against the inner part of the joint, 
    remove joint from shaft.
    6.Remove circlip from shaft and discard.
    7.Remove gaiter from shaft.Refit
    1.Clean drive shaft.
    2.Fit gaiter.
    3.Fit new circlip to drive shaft.
    4.Position outer joint to shaft, use a screwdriver 
    to press circlip into its groove and push joint 
    fully onto shaft.
    5.Apply grease from the sachet to the joint.
    6.Position gaiter to joint and secure to joint and 
    shaft with new clips.
    7.Fit drive shaft.
     
     +  DRIVESHAFTS, REPAIRS, Drive 
    shaft - rear.
    M47 0422 
    						
    							DRIVESHAFTS
    47-18 REPAIRS
    Gaiter - inner joint 
    $% 47.11.16
    Remove
    1.Remove rear drive shaft.
     
     +  DRIVESHAFTS, REPAIRS, Drive 
    shaft - rear.
    2.Place drive shaft in vice.
    3.Remove and discard dust cover from drive 
    shaft.4.Release and discard both drive shaft gaiter 
    clips.
    5.Slide gaiter along drive shaft to gain access to 
    inner joint.
    6.Remove excess grease from drive shaft.
    7.Remove and discard circlip from drive shaft.
    8.Reference mark drive shaft and joint for 
    assembly purposes.
    M47 0445 
    						
    							DRIVESHAFTS
    REPAIRS 47-19
    9.Supporting drive shaft joint, use LRT-12-076 to 
    remove joint from drive shaft.
    10.Remove and discard joint retaining ring from 
    drive shaft.
    11.Remove gaiter from drive shaft.Refit
    1.Clean drive shaft and joint.
    2.Fit gaiter to drive shaft.
    3.Fit new joint retaining ring to drive shaft.
    4.Ensure reference marks are aligned and fit joint 
    to drive shaft.
    5.Fit new circlip to drive shaft.
    6.Apply grease from the sachet to the joint.
    7.Position gaiter to joint and secure to joint and 
    shaft with new clips.
    8.Fit new dust cover to drive shaft.
    9.Fit rear drive shaft.
     
     +  DRIVESHAFTS, REPAIRS, Gaiter - 
    bell & joint - outer - rear. 
    						
    							DRIVESHAFTS
    47-20 REPAIRS
    Propeller shaft - front  
    $% 47.15.02
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Raise vehicle on lift.
    4.Raise vehicle to allow propeller shaft to rotate.
    5.Remove 6 nuts and bolts securing drive flange 
    and propeller shaft to coupling. Discard locking 
    nuts.
    6.Pull propeller shaft rearwards and remove 
    coupling and centering flange.
    7.Reference mark propeller shaft and differential 
    to aid reassembly.
    8.Remove propeller shaft.
    9.Remove and discard O ring from differential 
    output drive tube.Refit
    1.Clean propeller shaft splines.
    2.Fit new O ring.
    3.Lightly lubricate splines and oil seal running 
    surface.
     
     +  CAPACITIES, FLUIDS, 
    LUBRICANTS AND SEALANTS, 
    Lubrication.
    4.Fit propeller shaft.
    5.Check and if necessary, renew centering flange 
    seal.
    6.Clean coupling and flange mating faces.
    7.Fit coupling and flange with arrows on coupling 
    pointing towards securing bolts as illustrated.
    8.Fit bolts securing coupling and tighten new nuts 
    to 110 Nm (81 lbf.ft).
    9.Lower vehicle onto its wheels.
    10.Lower lift.
    11.Connect battery earth lead.
    M47 0398 
    						
    							DRIVESHAFTS
    REPAIRS 47-21
    Propeller shaft - rear 
    $% 47.15.03
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - Td6, REPAIR, Exhaust system and 
    mountings.
    4. Petrol models only: Remove 5 nuts securing 
    LH heat shield. Remove heat shield.
    5.Remove 8 nuts securing centre heat shield and 
    remove shield.6.Remove 8 hexagonal headed screws securing 
    fuel tank heat shield and remove shield.
    7.Raise vehicle to allow propeller shaft to rotate.
    8.Reference mark rear propeller shaft for 
    reassembly.
    9.Remove 6 nuts securing propeller shaft to 
    differential flange.
    10.Release joint from differential flange and 
    support the shaft.
    CAUTION: To avoid damage to gaiter or 
    joint, do not allow shaft to hang on joint. 
    						
    							DRIVESHAFTS
    47-22 REPAIRS
    11.Remove 6 Torx bolts securing propeller shaft to 
    transfer gearbox flange.
    12.Release joint from transfer gearbox flange and 
    support the shaft.
    13.Remove 2 nuts securing support bearing and 
    remove propeller shaft.
    Refit
    1.Fit propeller shaft, fit nuts securing support 
    bearing but do not tighten at this stage.
    2.Clean propeller shaft joints and mating faces.
    3.Fit propeller shaft joints to flanges and align 
    marks. Tighten Torx bolts securing propeller 
    shaft to transfer gearbox flange to 85 Nm (63 
    lbf.ft) and tighten nuts securing propeller shaft 
    to differential flange to 70 Nm (50 lbf.ft).
    4.Tighten nuts securing support bearing to body 
    to 21 Nm (15 lbf.ft).
    Ensure support bearing is not under any 
    tension before tightening bolts.
    5.Fit fuel tank heat shield and secure with screws.
    6.Fit centre heat shield and secure with nuts.
    7. Petrol models only: Fit LH heat shield and 
    secure with nuts.8.Fit exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - Td6, REPAIR, Exhaust system and 
    mountings.
    9.Lower lift.
    10.Connect battery earth lead.
    M47 0406 
    						
    							DRIVESHAFTS
    REPAIRS 47-23
    Support bearing - rear  
    $% 47.20.06
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    4.Reference mark rear propeller shaft for 
    reassembly.
    5.Remove bolt securing front part to rear part of 
    propeller shaft.
    6.Remove rear part of propeller shaft.
    7.Remove shim from shaft.
    8.Use press bars under support bearing as 
    illustrated.
    9.Fit LRT-37-011/2 to end of shaft and press 
    propeller shaft from bearing.
    Refit
    1.Clean propeller shafts, bearing and mating 
    faces.2.Use LRT-51-020 and fit support bearing to 
    propeller shaft.
    3.Fit shim to shaft.
    4.Align marks and engage splines of front and 
    rear part of propeller shaft.
    5.Ensure threads are clean and dry, apply Loctite 
    STC 50552 to bolt thread, fit bolt securing 
    propeller shafts and tighten to 97 Nm (72 lbf.ft).
    6.Fit rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    7.Lower lift.
    8.Connect battery earth lead.M47 0408
    M47 0409
    LRT-37-011/2
    M47 0410
    LRT-51-020 
    						
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