Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							BRAKES
70-14 REPAIRS
Cable - handbrake 
$% 70.35.25
Remove
1.Position vehicle on lift.
2.Remove brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
rear.
3.Remove brake shoe upper return spring.
4.Rotate brake shoe retainers 90 ° and remove.
5.Remove lower return spring and adjuster from 
brake shoes.6.Remove shoe expander.
7.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
8.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
9.Remove cable clip and disconnect handbrake 
lever cable from compensator.
10.Withdraw handbrake cable from body.
M70 1135
M70 1142
M70 1145
M70 1162 
						

							BRAKES
REPAIRS 70-15
11.Remove bolt securing handbrake cable to 
backplate.
12.Release cable from chassis clip.
13.Remove bolt securing cable retaining clip to 
sub-frame.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
14.Remove cable mounting bracket from 
handbrake cable.
Refit
1.Fit support bracket to cable.
2.Clean expander.
3.Position handbrake cable and secure to 
expander.
4.Fit and secure handbrake cable to backplate, 
tighten bolt to 8 Nm (6 lbf.ft).
5.Position cable support clip to sub-frame, tighten 
bolt to 5 Nm (4 lbf.ft).
6.Secure cable in chassis clip.
7.Feed cable through body to handbrake lever.
8.Connect cable to compensator.
9.Secure cable retaining clip to handbrake 
assembly.10.Fit centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
11.Fit rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
12.Clean backplate and brake disc with brake 
cleaning fluid.
13.Clean brake adjuster, lubricate threads with 
grease and set to minimum extension.
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, 
Lubrication.
14.Assemble brake shoes with adjuster and lower 
return spring.
15.Position brake shoe assembly, fit retainers and 
upper return spring.
16.Fit rear brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
rear.
M70 1163 
						

							BRAKES
70-16 REPAIRS
Switch - handbrake warning 
$% 70.35.40
Remove
1.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
2.Remove screw securing switch.
3.Release lead from switch.
4.Remove switch.
Refit
1.Connect lead and position switch to handbrake 
lever, ensuring lug on handbrake lever locates 
in hole in switch. Fit and tighten screw.
2.Fit centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
Pads - front  
$% 70.40.02 
WARNING: Brake pads must be renewed in axle 
sets only, otherwise braking efficiency may be 
impaired. If pad wear warning light has been 
activated,  pad wear sensor must be renewed.
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheels.
3. LH side only: Release pad wear sensor.
4.Remove anti-rattle spring from caliper housing.
5.Remove 2 caps from guide pin dust covers.
6.Remove 2 guide pins from caliper housing.
7.Release caliper housing from caliper carrier 
and tie aside.
CAUTION: Do not allow caliper to hang on 
brake hose. 
						

							BRAKES
REPAIRS 70-17
8.Remove brake pads from caliper housing, mark 
their fitted position if they are to be refitted.
9.Repeat procedure for other side.
Refit
1.Clean caliper housing and caliper carrier using 
brake cleaning fluid.
WARNING: Do not use compressed air to 
clean brake components. Dust from friction 
materials can be harmful if inhaled.
2.Clean brake pad, caliper housing and carrier 
contact areas and apply suitable anti-seize 
compound.
3.Inspect caliper and seals for damage.
4.Position bleed bottle, connect bleed hose to 
bleed screw and loosen screw. 
5.Press piston into caliper housing then tighten 
bleed screw to 14 Nm (10 lbf.ft)
6.Disconnect bleed hose and remove bottle.
7.Fit brake pads to caliper housing.
8.Clean and inspect guide pins, replace if 
corroded or damaged. Do not lubricate.
9.Position and align caliper housing to carrier, fit 
guide pins and tighten to 33 Nm (24 lbf.ft).10.Fit caps to guide pin dust covers.
11.Fit anti-rattle spring to caliper housing.
12.Repeat procedure for other side.
13.Fit sensor to pad.
14.Depress brake pedal several times to seat 
pads.
15.Check and top-up fluid level.
16.Fit front road wheels and tighten nuts to 140 
Nm (103 lbf.ft).
17.Remove stands and lower vehicle.
M70 1122 
						

							BRAKES
70-18 REPAIRS
Pads - rear  
$% 70.40.03 
WARNING: Brake pads must be renewed in axle 
sets only, otherwise braking efficiency may be 
impaired. If pad wear warning light has been 
activated,  pad wear sensor must be renewed.
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheels.
3. RH side only:  Release pad wear sensor.
4.Remove anti-rattle spring from caliper housing.
5.Remove 2 caps from guide pin dust covers.
6.Remove 2 guide pins from caliper housing.
7.Release caliper housing from caliper carrier 
and tie aside.
CAUTION: Do not allow caliper to hang on 
brake hose.
8.Remove brake pads from caliper housing, mark 
their fitted position if they are to be refitted.
9.Repeat procedure for other side.Refit
1.Clean caliper housing and caliper carrier using 
brake cleaning fluid.
WARNING: Do not use compressed air to 
clean brake components. Dust from friction 
materials can be harmful if inhaled.
2.Clean brake pad, caliper housing and carrier 
contact areas and apply suitable anti-seize 
compound.
3.Inspect caliper and seals for damage.
4.Position bleed bottle, connect bleed hose to 
bleed screw and loosen screw. 
5.Press piston into caliper housing then tighten 
bleed screw to 14 Nm (10 lbf.ft)
6.Disconnect bleed hose and remove bottle.
7.Fit brake pads to caliper housing.
8.Clean and inspect guide pins, replace if 
corroded or damaged. Do not lubricate.
9.Position and align caliper housing to carrier, fit 
guide pins and tighten to 33 Nm (24 lbf.ft).
10.Fit caps to guide pin dust covers.
11.Fit anti-rattle spring to caliper housing.
12.Repeat procedure for other side.
13.Fit sensor to pad.
14.Depress brake pedal several times to seat 
pads.
15.Check and top-up fluid level.
16.Fit road wheel(s) and tighten nuts to 140 Nm 
(103 lbf.ft).
17.Remove stands and lower vehicle.
M70 1139 
						

							BRAKES
REPAIRS 70-19
Sensor - pad wear - front 
$% 70.40.04
Remove
1.Raise front of vehicle, one side.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove LH front road wheel.
3.Open cover on multiplug housing, release and 
disconnect pad wear sensor multiplug.
4.Release sensor lead from body bracket, clip, 
brake hose bracket and bleed screw dust cap.
5.Disconnect pad wear sensor from brake pad.
6.Remove sensor.Refit
1.Fit sensor to pad.
2.Secure sensor lead to bleed screw dust cap, 
brake hose bracket, clip and body bracket then 
connect and secure multiplug. Close cover on 
multiplug housing.
3.Fit road wheel and tighten nuts to 140 Nm (103 
lbf.ft).
4.Remove stand(s) and lower vehicle.
M70 1118 
						

							BRAKES
70-20 REPAIRS
Sensor - pad wear - rear 
$% 70.40.05
Remove
1.Raise rear of vehicle, one side.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove RH road wheel.
3.Remove 5 screws securing wheel arch liner 
and release liner for access to multiplug 
housing.
4.Open cover on multiplug housing, release and 
disconnect pad wear sensor multiplug then 
release sensor lead from spring turret, 
suspension arm and bleed screw dust cap.
5.Disconnect pad wear sensor from brake pad.
6.Remove sensor.
Refit
1.Fit sensor to pad.
2.Secure sensor lead to bleed screw dust cap, 
suspension arm and spring turret then connect 
and secure multiplug. Close multiplug housing 
cover.
3.Locate wheel arch liner and secure with 
screws.
4.Fit road wheel and tighten nuts to 140 Nm (103 
lbf.ft).
5.Remove stands and lower vehicle. 
						

							BRAKES
REPAIRS 70-21
Shoes - rear set  
$% 70.40.09
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheels.
3.Remove brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
rear.
4.Remove brake shoe upper return spring.
5.Rotate brake shoe retainers 90 ° and remove.
6.Remove brake shoe assembly complete with 
lower spring and adjuster.
7.Remove lower return spring and adjuster from 
brake shoes.8.Remove shoe expander.
9.Repeat procedure for other side.
Refit
1.Clean backplate and brake disc with brake 
cleaning fluid.
2.Clean expander.
3.Clean brake adjuster, lubricate threads with 
grease and set to minimum extension.
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, 
Lubrication.
4.Fit expander.
5.Assemble brake shoes with adjuster and lower 
return spring.
6.Position brake shoe assembly, fit retainers and 
upper return spring.
7.Fit brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
rear.
8.Repeat procedure for other side.
9.Fit rear road wheels and tighten nuts to 140 Nm 
(103 lbf.ft).
10.Adjust handbrake.
 
 +  BRAKES, ADJUSTMENTS, 
Handbrake adjustment.
11.Remove stands and lower vehicle.
M70 1135
M70 1142
M70 1145 
						

							BRAKES
70-22 REPAIRS
Servo assembly 
$% 70.50.01
Remove
1.Remove engine compartment bulkhead closing 
panel.
2.Remove brake master cylinder.
 
 +  BRAKES, REPAIRS, Cylinder - 
master - tandem.
3.Disconnect vacuum pipe from servo.
4.Remove nut securing alarm sounder to 
mounting bracket and move aside.
5.Remove bolt securing pre-charge pump 
bracket to body.
6.Release pump from rubber mounting.
7.Disconnect multiplug.
8.Remove pump.
9.Remove shroud.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Shroud - lower - fascia.10.Remove clip and clevis pin securing servo push 
rod to brake pedal.
11.Remove and discard  2 nuts securing brake 
servo.
12.Remove brake servo.
Refit
1.Fit new gasket to brake servo and fit servo.
CAUTION: RHD models: When fitting the 
servo, ensure air suspension pipe is not 
trapped behind it.
2.Fit new nuts securing brake servo to pedal 
bracket and tighten to 26 Nm (19 lbf.ft).
CAUTION: Nuts securing brake servo to 
pedal bracket must be re-torqued after 20 
minutes have elapsed.
3.Clean clevis pin and smear with grease. 
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND SEALANTS, 
Lubrication.
4.Align push rod, fit clevis pin and secure with 
clip.
5.Fit shroud.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Shroud - lower - fascia.
6.Locate pre-charge pump to mounting rubbers.
7.Connect multiplug.
8.Fit bolt securing pre-charge pump and tighten 
to 8 Nm (6 lbf.ft).
9.Position alarm sounder to bracket, fit nut and 
tighten to 8 Nm (6 lbf.ft).
10.Connect vacuum pipe.
11.Fit brake master cylinder.
 
 +  BRAKES, REPAIRS, Cylinder - 
master - tandem.
12.Fit bulkhead closing panel.
M70 1154 
						

							BRAKES
REPAIRS 70-23
Vacuum pump - Td6
$% 70.50.19 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove engine access cover.
 
 +  ENGINE - Td6, REPAIRS, Cover - 
engine access.
3.Release clip and disconnect hose from vacuum 
pump.
4.Remove and discard 2 bolts securing vacuum 
pump.
5.Remove vacuum pump and discard O ring.
Refit
1.Clean vacuum pump and mating face.
2.Fit new O ring to vacuum pump.
3.Rotate vacuum pump drive to align with 
camshaft, fit  pump and tighten new bolts to 22 
Nm (16 lbf.ft).
4.Connect hose to vacuum pump and secure with 
clip.
5.Fit engine access cover.
 
 +  ENGINE - Td6, REPAIRS, Cover - 
engine access.
6.Connect battery earth lead.
ABS Electronic control unit (ECU) 
$% 70.65.01 
If the ECU is to be replaced then Testbook/T4 must 
be connected and correct procedures adhered to, 
prior to battery disconnection.
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove 2 screws securing fuel cooler intake 
duct to fuel cooler.
3.Remove 2 bolts securing fuel cooler intake duct 
to bonnet locking platform.
4.Remove fuel cooler intake duct.
5.Loosen 2 nuts securing fuel filter clamp, 
release and place fuel filter and clamp 
assembly aside.
6.Remove nut and 3 bolts securing fuel filter/
cooler bracket assembly and move aside.
M70 1130
M70 1165