Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							INTERIOR FITTINGS
76-3-36 REPAIRS
12.Fit B post upper finishers.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - B post - upper.
13.Fit A post upper finishers.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - A post - upper.
14.Fit rear seat.
 
 +  SEATS, REPAIRS, Rear seat.
15. Models fitted with sunshine roof: Close 
sunshine roof.
16.Connect battery earth lead. 
						

							SCREENS
REPAIRS 76-4-1
SCREENS REPAIRS
Glass - tailgate upper
$% 76.31.22 
The following equipment is required:
lCutting wire and handles
lGlazing knife
lGlass replacement kit
lSealant applicator gun
lSuction cups
lA felt covered table or stand to support glass
Remove
1.Remove rear wiper arm.
 
 +  WIPERS AND WASHERS, REPAIRS, 
Arm - wiper - tailgate.
2.Remove tailgate trim casing.
 
 +  DOORS, REPAIRS, Trim casing - 
tailgate upper.
3.Remove tailgate inner side finishers.
4.Remove tailgate glass outer finisher.
5.Disconnect 3 multiplugs from tailgate glass.
6.Protect exterior body work adjacent to rear 
screen.7.From inside vehicle, carefully cut through 
sealant securing lower edge of windscreen with 
a glazing knife. It is not practical to use a Kent 
knife as the windscreen is very close to body.
8.If necessary, use cutting wire to cut through any 
remaining sealant securing top and sides of 
windscreen.
9.Attach suction cups and with assistance, 
remove windscreen and place on stand.
CAUTION: Lay glass on felt covered 
supports and be careful not to damage the 
obscuration band. Do not stand on edge as 
this can cause chips which subsequently 
develop into cracks.
10.Remove 2 windscreen support blocks from 
body. 
						

							SCREENS
76-4-2 REPAIRS
Refit
1.Carefully remove sealant from body to leave a 
smooth surface.
2. Original screen: Carefully cut back sealant to 
obtain a smooth surface without damage to 
obscuration band
3.Fit finisher to screen.
4.Fit support blocks to body.
5.Fit screen to body and centralise in aperture.
6.Use masking tape to establish reference marks 
as an alignment aid.
7.Remove windscreen and place on stand.
8.Clean sealant face on body and windscreen 
with solvent.
9.Apply etch primer to any bare metal on body.
10.Apply primer over etch primer.
11.Apply screen primer to sealant face on 
windscreen and allow to cure.
12.Apply activator over old sealant on body and 
allow to cure.
13.Fit pre-cut nozzle to sealer cartridge, remove 
lid, shake out crystals and fit cartridge to 
applicator gun. If necessary modify the nozzle 
to achieve required bead section.14.Apply a continuous bead of sealant to 
windscreen as shown,
lA = 8 mm (0.31 in)
lB = 11 mm (0.43 in).
15.With assistance, fit and align windscreen. 
Lightly press windscreen to seat sealer.
16.Remove protective covers and tape.
17.Connect multiplugs to tailgate glass.
18.Test sealer for leaks, apply additional sealer if 
necessary. If water is used, allow sealer to dry 
before testing. Spray water around glass and 
check for leaks. Mark any area that leaks. Dry 
glass and sealer then apply additional sealer.
19.Fit tailgate inner side finishers.
20.Fit tailgate trim casing.
 
 +  DOORS, REPAIRS, Trim casing - 
tailgate upper.
21.Fit rear wiper arm.
 
 +  WIPERS AND WASHERS, REPAIRS, 
Arm - wiper - tailgate.
M76 4516
A
A
6mm
8mm 
						

							SCREENS
REPAIRS 76-4-3
Windscreen
$% 76.81.01 
The following equipment is required:
lCutting wire and handles
lKent knife
lGlazing knife
lWindscreen replacement kit
lSealant applicator gun
lSuction cups
lA felt covered table or stand to support glass
Remove
1.Remove roof finishers.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Roof moulding.
WARNING: Wear protective gloves when 
handling glass, solvents and primers.
2.Remove windscreen side finishers.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Side finisher - windscreen.
WARNING: Wear suitable eye protection 
when removing and refitting glass.
3.Remove windscreen lower finisher.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Lower finisher - windscreen.
4.Remove interior mirror.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Mirror - interior.
5.Remove rain sensor, if fitted.
 
 +  WIPERS AND WASHERS, REPAIRS, 
Sensor - rain.
6.Remove A post upper finishers.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - A post - upper.7.Disconnect screen heater multiplugs.
8.Protect exterior body work adjacent to 
windscreen.
9.Cover heater ducts with masking tape.
10.Protect fascia and interior of vehicle.
11.Release and remove upper finisher from 
windscreen.
M76 4436 
						

							SCREENS
76-4-4 REPAIRS
12.From outside of vehicle, use a Kent knife and 
carefully cut through sealant securing upper 
and both sides of windscreen to body.
13.If necessary, use cutting wire to cut through any 
remaining sealant securing top and sides of 
windscreen.
14.From inside vehicle, carefully cut through 
sealant securing lower edge of windscreen with 
a glazing knife. It is not practical to use a Kent 
knife as the windscreen is very close to body.
15.Attach suction cups and with assistance, 
remove windscreen and place on stand.
CAUTION: Lay glass on felt covered 
supports and be careful not to damage the 
obscuration band. Do not stand on edge as 
this can cause chips which subsequently 
develop into cracks.16.Remove 4 windscreen support blocks from 
body.
Refit
1.Carefully remove sealant from body to leave a 
smooth surface.
2. Original windscreen: Carefully cut back 
sealant to obtain a smooth surface without 
damage to obscuration band.
3.Fit upper finisher to windscreen.
4.Fit support blocks to body.
5.Fit windscreen to body and centralise in 
aperture.
6.Use masking tape to establish reference marks 
as an alignment aid.
7.Remove windscreen and place on stand.
8.Clean sealant face on body and windscreen 
with solvent.
9.Apply etch primer to any bare metal on body.
10.Apply primer over etch primer.
11.Apply screen primer to sealant face on 
windscreen and allow to cure.
12.Apply activator over old sealant on body and 
allow to cure. 
						

							SCREENS
REPAIRS 76-4-5
13.Fit pre-cut nozzle to sealer cartridge, remove 
lid, shake out crystals and fit cartridge to 
applicator gun. If necessary modify the nozzle 
to achieve required bead section.
14.Apply a continuous bead of sealant to 
windscreen as shown.
15.With assistance, fit and align windscreen. 
Lightly press windscreen to seat sealer.
16.Remove protective covers and tape.
17.Test sealer for leaks, apply additional sealer if 
necessary. If water is used, allow sealer to dry 
before testing. Spray water around glass and 
check for leaks. Mark any area that leaks. Dry 
glass and sealer then apply additional sealer.
18.Connect screen heater multiplugs and align 
harness.
19.Fit A post upper finishers.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - A post - upper.
20.Fit rain sensor, if fitted.
 
 +  WIPERS AND WASHERS, REPAIRS, 
Sensor - rain.
21.Fit interior mirror.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Mirror - interior.22.Fit windscreen lower finisher.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Lower finisher - windscreen.
23.Fit windscreen side finishers.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Side finisher - windscreen.
24.Fit roof finishers.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Roof moulding. 
						

							SCREENS
76-4-6 REPAIRS
Glass - quarter light - rear
$% 76.81.20 
The following equipment is required:
lCutting wire and handles
lKent knife
lGlass replacement kit
lSealant applicator gun
lA felt covered table or stand to support glass
Remove
1.Remove E post finisher.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Finisher - E post.
2.Remove quarter light front finisher.
3.Remove rear quarter trim access panel
4.Disconnect receiver multiplug from glass.
5.Protect exterior body work adjacent to quarter 
light.
6.Protect internal trim adjacent to quarter light.
7.Carefully cut through and remove top and 
bottom finishers to gain access to glass 
sealant.8.From outside of vehicle, use a Kent knife and 
carefully cut through sealant securing quarter 
light to body.
9.If necessary, use cutting wire to cut through any 
remaining sealant.
10.Remove quarter light.
Refit
1.Carefully remove sealant from body to leave a 
smooth surface.
2.Clean sealant face on body and quarter light 
with solvent.
3.Apply etch primer to any bare metal on body.
4.Apply primer over etch primer.
5.Apply screen primer to sealant face on glass 
and allow to cure.
6.Apply activator over old sealant on body and 
allow to cure.
7.Fit pre-cut nozzle to sealer cartridge, remove 
lid, shake out crystals and fit cartridge to 
applicator gun. If necessary modify the nozzle 
to achieve required bead section.

  
						

							SCREENS
REPAIRS 76-4-7
8.Apply a continuous bead of sealant to quarter 
light as shown.
9.Fit and align quarter light to body. Lightly press 
on glass to seat sealer.
10.Connect receiver multiplug.
11.Fit rear quarter trim access panel
12.Remove protective covers and tape.
13.Test sealer for leaks, apply additional sealer if 
necessary. If water is used, allow sealer to dry 
before testing. Spray water around glass and 
check for leaks. Mark any area that leaks. Dry 
glass and sealer then apply additional sealer.
14.Fit quarter light front finisher.
15.Fit E post finisher.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Finisher - E post. 
						

							SCREENS
76-4-8 REPAIRS 
						

							SEATS
REPAIRS 76-5-1
SEATS REPAIRS
Arm rest - rear seat 
$% 78.10.07.99
Remove
1.Remove rear seat hinge.
 
 +  SEATS, REPAIRS, Hinge - rear seat 
- side.
2.Release centre catch and fold armrest down.
3.Release velcro strip securing armrest cover to 
back of squab, fold cover down.
4.Remove Torx bolt from armrest pivot point.
5.Release armrest assembly from LH pivot point 
boss, remove assembly.Refit
1.Position and fit armrest assembly to pivot point 
boss.
2.Fit and tighten Torx bolt to secure armrest to 
RH pivot point, tighten to 10 Nm (7 lbf.ft). 
3.Position armrest cover and secure velcro strip 
to back of squab.
4.Reposition armrest and secure in centre catch.
5.Fit rear seat hinge.
 
 +  SEATS, REPAIRS, Hinge - rear seat 
- side.