Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

							ENGINE - V8
12-2-118 OVERHAUL 
						

							EMISSION CONTROL - V8
ADJUSTMENTS 17-2-1
EMISS ION CONTROL - V8 ADJUST ME NTS
Evaporative loss control system 
(EVAPS) - leak test - NAS
$% 17.90.02.01 
The following procedure allows a fuel leak, indicated 
by the Malfunction Indicator Lamp (MIL), to be 
accurately located. It must only be carried out once it 
has been established that there are no obvious faults 
with any of the system components. 
Check
1.Check components in fuel and EVAP system 
for obvious damage. Ensure all connections 
are properly secured.
2.Connect TestBook/T4 to validate system, and 
run a DMTL test.
3.Using TestBook/T4, force the DMTL to close.
4.The system must be checked using a EVAPS 
Diagnostic Testing Station LRA-19-004 or 
LRA-19-005A.
5.Connect LRT-19-016  to engine bay fuel 
connections.
6.Release clip and disconnect hose from 
charcoal canister.
7.Carry out procedures given in the operating 
instructions, these are supplied with LRA-19-
004 and LRA-19-005A.
Adjust
1.When leak has been detected, replace 
component as necessary and carry out leak 
test again to validate repair.
2.Connect hose to charcoal canister and secure 
with clip.
3.Disconnect adaptor LRT-19-016 from 
connections.
4.Connect hose to purge valve. 
						

							EMISSION CONTROL - V8
17-2-2 ADJUSTMENTS 
						

							EMISSION CONTROL - V8
REPAIRS 17-2-3
REPAIRS
Solenoid - canister purge 
$% 17.15.06 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Disconnect multiplug from charcoal canister 
purge solenoid valve.
3.Disconnect 2 pipes from charcoal canister 
purge solenoid valve.
4.Remove charcoal canister purge solenoid valve 
from securing bracket.Refit
1.Fit charcoal canister purge solenoid valve to 
securing bracket.
2.Connect 2 pipes to charcoal canister purge 
solenoid valve.
3.Connect multiplug to charcoal canister purge 
solenoid valve.
4.Connect battery earth lead.
M86 5694 
						

							EMISSION CONTROL - V8
17-2-4 REPAIRS
Charcoal canister 
$% 17.15.13 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
4.Remove 8 bolts and 2 nuts securing RH fuel 
tank shield.
5.Disconnect 3 pipes from charcoal canister, 
remove 2 Torx bolts and remove charcoal 
canister.Refit
1.Fit charcoal canister, tighten 2 bolts and 
connect 3 pipes to charcoal canister.
2.Fit bolts and nuts securing RH fuel tank shield 
and tighten to 25 Nm (18 lbf.ft).
3.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
4.Connect battery earth lead. 
						

							EMISSION CONTROL - V8
REPAIRS 17-2-5
Valve - vacuum activation - secondary air 
injection (SAI)
$% 17.25.02 
This procedure is also applicable to the gasket.
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove air intake hose.
 
 +  ENGINE MANAGEMENT SYSTEM - 
V8, REPAIRS, Hose - air flow meter to 
throttle body.
4.Drain cooling system.
 
 +  COOLING SYSTEM - V8, 
ADJUSTMENTS, Coolant - drain, flush & 
refill.
5.Release clip, disconnect radiator bottom hose 
from thermostat housing and remove bolt 
securing P clip.6.Disconnect vacuum pipe and pressure pipe 
from vacuum activation valve. 
7.Remove 2 nuts, remove vacuum activation 
valve and discard gasket.
Refit
1.Clean SAI pipe and vacuum activation valve 
mating faces.
2.Fit new gasket to SAI pipe.
3.Fit vacuum activation valve to SAI pipe. Fit and 
tighten 2 nuts.
4.Fit vacuum pipe and pressure pipe to vacuum 
activation valve.
5.Connect radiator bottom hose to thermostat 
housing and secure with clip.
6.Fill cooling system.
 
 +  COOLING SYSTEM - V8, 
ADJUSTMENTS, Coolant - drain, flush & 
refill.
7.Connect air intake hose.
 
 +  ENGINE MANAGEMENT SYSTEM - 
V8, REPAIRS, Hose - air flow meter to 
throttle body.
8.Connect battery earth lead. 
						

							EMISSION CONTROL - V8
17-2-6 REPAIRS
Relay - secondary air injection pump 
(SAI)
$% 17.25.06 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove 10 Allen screws securing E box cover 
and remove cover.
3.Release SAI relay from E box and disconnect 
multiplug.
Refit
1.Position SAI relay, connect multiplug and fit 
relay to E box.
2.Fit E box cover and tighten Allen screws to 2 
Nm (1.5 lbf.ft).
3.Connect battery earth lead.
Pump - secondary air injection (SAI)
$% 17.25.07
Remove
1.Position vehicle on lift.
2.Remove air cleaner housing.
 
 +  ENGINE MANAGEMENT SYSTEM - 
V8, REPAIRS, Housing - air cleaner.
3.Release clip and disconnect air intake hose 
from SAI pump, discard clip.
4.Depress clip and disconnect air outlet hose 
from SAI pump
5.Remove SAI pump upper securing bolts.
6.Remove undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
M17 0350A 
						

							EMISSION CONTROL - V8
REPAIRS 17-2-7
7.Remove screw securing RH front wheel arch 
liner to wing.
8.Release front valance panel from front bumper 
and position aside for access.
9.Disconnect multiplug from SAI pump, remove 
bolt securing SAI pump and remove SAI pump.Refit
1.Fit SAI pump and loosely fit lower securing bolt.
2.Fit SAI pump upper securing bolts and tighten 
to 22 Nm (16 lbf.ft).
3.Tighten SAI pump lower securing bolt to 5 Nm 
(4 lbf.ft).
4.Connect multiplug to SAI pump.
5.Align front valance panel to front bumper.
6.Fit and tighten screw securing RH front wheel 
arch liner to wing.
7.Fit undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
8.Connect SAI pump air outlet hose to SAI pump.
9.Fit new clip and connect air intake hose to SAI 
pump.
10.Fit air cleaner housing.
 
 +  ENGINE MANAGEMENT SYSTEM - 
V8, REPAIRS, Housing - air cleaner.
M17 0315 
						

							EMISSION CONTROL - V8
17-2-8 REPAIRS
Module - Tank Leakage Diagnostic 
(DMTL) 
$% 17.45.41
Remove
1.Disconnect battery earth lead.
2.Remove RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.
3.Disconnect multiplug from DMTL.
4.Remove bolt securing DMTL to body and 
release from clips.
5.Position DMTL beneath fuel tank filler neck for 
access. Remove and discard clip securing vent 
pipe to DMTL.
CAUTION: Before disconnecting any part of 
the fuel system, it is imperative that all dust, 
dirt and debris is removed from around 
components to prevent ingress of foreign 
matter into fuel system.
6.Release vent pipe and remove DMTL 
assembly.7.Plug all connections.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
8.Release air filter pipe from DMTL.
9.Remove 3 Torx screws securing DMTL to 
bracket and remove DMTL.
Refit
1.Position DMTL to bracket and secure with 
screws. Connect air filter pipe.
2.Fit vent pipe to DMTL assembly and secure 
with new clip.
3.Position DMTL to body, fit bolt and tighten to 10 
Nm (7 lbf.ft).
4.Connect multiplug to DMTL.
5.Fit RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.
6.Connect the battery earth lead. 
						

							EMISSION CONTROL - V8
REPAIRS 17-2-9
Catalytic converter 
$% 17.50.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove exhaust system.
 
 +  MANIFOLD AND EXHAUST SYSTEM 
- V8, REPAIRS, Exhaust system & 
mountings.
4.Remove HO2S sensors from exhaust 
assembly and discard sealing washers.
5.Using LRT-99-027, cut pipe at point indicated 
by depression in pipe and remove front pipe 
section.Refit
1.Fit new sealing washers and apply anti seize 
compound to threads of HO2S. Fit and tighten 
HO2S to 50 Nm (37 lbf.ft).
CAUTION: Ensure anti-seize compound 
does not contact sensor tip.
2.Clean front pipe and mating face.
3.Fit front pipe and align flange, fit nuts but do not 
tighten at this stage.
4.Clean front pipe and intermediate pipe, fit 
joining sleeve.
5.Fit exhaust system.
 
 +  MANIFOLD AND EXHAUST SYSTEM 
- V8, REPAIRS, Exhaust system & 
mountings.
6.Centralise connecting sleeve over joint, align 
intermediate pipe with front pipes and tighten 
sleeve clamp nuts to 48 Nm (35 lbf.ft).
7.Check exhaust for correct alignment.
8.Connect battery earth lead.