2012 Na Yamaha Super Tenere Manual

							
haha CABLE ROUTING
2-60
1. Headlight relay
2. Turn signal/hazard relay
3. Radiator fan motor relay
4. Main fuse
5. Starting circuit cut-off relay
6. Rectifier/regulator coupler
7. Stator coil coupler
8. Joint coupler
9. Battery
10. Positive battery lead
11. Crankshaft position sensor coupler
12. Negative battery lead coupler
13. Negative battery lead
14. Starter relay
15. Fuse box 1
16. Fuse box 2
17. Grip warmer coupler
18. Accessory light coupler
19. Left handlebar switch coupler
20. Stator coil lead
21. ECU leads
22. O 2 sensor #1 coupler
2

3. Right handlebar switch couplers
24. Wire harness (turn signal/hazard relay lead and  radiator fan motor relay lead)
25. Starting circuit cut-off relay lead
26. Starter relay lead
27. Rectifier/regulator lead
28. Fuse box 2 lead
29. Fuse box 1 lead
30. Wire harness
31. Wire harness (starting circuit cut-off relay lead and  starter relay lead)
32. Wire harness (rectifier/regulator lead and stator  coil lead)
33. Left handlebar switch lead
34. O 2 sensor #1 lead
3

5. Right handlebar switch lead
36. Main switch lead
37. O 2 sensor #2 lead
A.

Route the main fuse leads to the outside of the 
headlight relay lead and turn signal/hazard relay 
lead.
B. Fasten the main fuse leads with the holder on the  ECU bracket.
C. Route the main fuse leads between the starter  relay and the joint coupler.
D. Slide the rubber cover over the couplers, making  sure that the couplers are covered completely.
E. Either coupler, the crankshaft position sensor  coupler or negative battery lead coupler, may be 
positioned to the outside.
F. Install the starter relay rubber holder completely  onto the tabs on the ECU bracket.
G. Make sure that the terminal covers for the positive  battery lead and negative battery lead are not fitted 
over the rib on the starter relay.
H. Fit the joint coupler into the holder on the ECU  bracket.
I. Route the starter relay lead to the outside of the  main fuse leads. J. Install the positive battery lead terminal and 
negative battery lead terminal to the starter relay 
so that the terminals are parallel to the relay as 
shown in the illustration.
K. Route the fuse box 1 lead and fuse box 2 lead to  the inside of the wire harness (starting circuit cut-
off relay lead and starter relay lead).
L. Install the grip warmer coupler so that the coupler  cap is facing inward.
M. Install the accessory light coupler so that the  coupler cap is facing inward.
N. Route the leads that pass through the rubber cover  to the inside of the fuse box 1 lead and fuse box 2 
lead.
O. Route the leads that pass through the rubber cover  to the inside of the wire harness (starting circuit 
cut-off relay lead and starter relay lead).
P. Route the wire harness (turn signal/hazard relay  lead, radiator fan motor relay lead, and headlight 
relay lead) and ECU leads upward, making sure to 
route the ECU leads to the rear of the wire 
harness.
Q. Route the stator coil lead to the rear of the wire  harness.
R. Fasten the wire harness with the holder on the  electrical components tray.
S. Route the leads that pass through the rubber cover  to the outside of the ECU leads.
T. Fasten the headlight relay lead, turn signal/hazard  relay lead, radiator fan motor relay lead and 
starting circuit cut-off relay lead with the holders on 
the ECU bracket.
U. Install the rubber holder on each relay completely  onto its respective tab on the ECU bracket.
V. Face the catch of the holder forward.
W. Route the starting circuit cut-off relay lead to the  front of the wire harness (turn signal/hazard relay 
lead, radiator fan motor relay lead, and headlight 
relay lead).
X. Route the starter relay lead to the front of the wire  harness (turn signal/hazard relay lead, radiator fan 
motor relay lead, and headlight relay lead).
Y. Route the rectifier/regulator lead and fuse box 2  lead as shown in the illustration.
Z. Route the stator coil lead to the outside and to the  front of the fuse box 1 lead.  
						

							
haha CABLE ROUTING
2-61
Electrical components tray (right side view)
AA
A
B
C
D
E
J
F
F
K
L
MN
123456
7
8
9
10
11
12
13
15
16
17
1819
20
20
21
22
23
24
25
26
30
33
20
31
32
34
34
35
36
10
37
3730
S
R
O
PQ
G
14
H
I
1314
T
U
AB
V
W
X
Z
27
28
29
Y
AC
AD
AE
AFAG13
AH
11
12
AI
AJ
AK
AL  
						

							
haha CABLE ROUTING
2-62
AA. Route the stator coil lead over the wire harness.
AB. Fasten the stator coil lead, wire harness, wire  harness (starting circuit cut-off relay lead and 
starter relay lead), and wire harness 
(rectifier/regulator lead and stator coil lead) with 
the plastic band. Route the leads in the order 
shown in the illustration. Point the end of the plastic 
band downward. Do not cut off the excess end of 
the plastic band.
AC. Position the rubber cover at the location shown in  the illustration.
AD. Route the O 2 sensor #1 lead, left handlebar switch 
lead

, and right handlebar switch lead to the outside 
of the wire harness (turn signal/hazard relay lead 
and radiator fan motor relay lead).
AE. Route the stator coil lead to the inside of the wire  harness (starting circuit cut-off relay lead and 
starter relay lead).
AF. Route the stator coil lead to the outside of the ECU  leads, headlight relay lead, turn signal/hazard relay 
lead, fuse box 1 lead, fuse box 2 lead, and leads 
that pass through the rubber cover.
AG. Route the left handlebar switch lead and right  handlebar switch lead to the outside of the O 2 
sensor #2 le

ad and main switch lead.
AH. Connect the crankshaft position sensor coupler  and negative battery lead coupler, making sure 
that the leads are not twisted.
AI. Route the O 2 sensor #1 lead and O
2 sensor #2 
lead

 under the negative battery lead.
AJ. Route the starter relay lead and negative battery  lead over the wire harness.
AK. Fasten the O 2 sensor #1 lead, O
2 sensor #2 lead, 
and 

wire harness with the holder. Face the catch of 
the holder rearward.
AL. Align the white tape on the wire harness with the  holder.   
						

							
haha CABLE ROUTING
2-63
Engine (right side view)
A
12
3456
3
3
4
5
5
C
E
F
B
6
7
G
D  
						

							
haha CABLE ROUTING
2-64
1. Brake hose (hydraulic unit to rear brake caliper)
2. Rear wheel sensor lead
3. O 2 sensor #1 lead
4.

O 2 sensor #2 lead
5

. Crankshaft position sensor lead
6. Rear brake light switch lead
7. Footrest plate
A. Route the crankshaft position sensor lead to the  front of the O 2 sensor #1 lead, and then fasten the 
lead

s with the holder.
B. Make sure that there is no slack in the crankshaft  position sensor lead.
C. Route the rear brake light switch lead to the inside  of the frame.
D. Route the rear brake light switch lead to the  outside of the frame.
E. Face the buckle of the plastic locking tie outward  with the end pointing downward and positioned 
between the frame and the footrest plate. Do not 
cut off the excess end of the plastic locking tie.
F. Route the leads in the order shown in the  illustration.
G. Bend the holder so that the end of the holder is  higher than the line shown in the illustration.  
						

							
haha CABLE ROUTING
2-65
Rear brake hose (right side view)
A
B
1
1
1
2
22
3
3
5
45
4
5
4
5
4
5
45
4
4
5
5
C
D
E
F
G
K
LM
HI
I
J  
						

							
haha CABLE ROUTING
2-66
1. Brake fluid reservoir hose
2. Brake hose (rear brake master cylinder to  hydraulic unit)
3. Rear brake light switch lead
4. Brake hose (hydraulic unit to rear brake caliper)
5. Rear wheel sensor lead
A. Install the brake fluid reservoir hose onto the hose  fitting of the brake fluid reservoir, making sure that 
the hose contacts the reservoir.
B. Fasten the brake hose (rear brake master cylinder  to hydraulic unit) with the holder. Position the 
holder 20 –40 mm (0.79 –1.57 in) from the end of 
the pipe section of the hose.
C. Make sure that there is no slack in the portion of  the brake hose (rear brake master cylinder to 
hydraulic unit) that is routed to the outside of the 
frame.
D. Install the brake fluid reservoir hose with its white  paint mark facing toward the swingarm.
E. Install the brake fluid reservoir hose onto the hose  fitting of the rear brake master cylinder, making 
sure that the hose contacts the master cylinder.
F. To rear wheel sensor
G. Route the rear wheel sensor lead to the outside of  the brake hose (hydraulic unit to rear brake caliper) 
at the location shown in the illustration.
H. Align the center of the holder with the fourth hole  from the rear on the inner side of the brake torque 
rod.
I. Position the holder 85 –95 mm (3.35 –3.74 in) from 
the grommet on the rear wheel sensor lead.
J. Install the holder as shown in the illustration.
K. Fasten the grommets on the rear wheel sensor  lead and the brake hose (hydraulic unit to rear 
brake caliper) with the holder.
L. Face the catch of the holder upward.
M. Fasten the rear wheel sensor lead with the holder.  
						

							
haha CABLE ROUTING
2-67
Throttle bodies (top view)
A
B
C
DF
D1
3
2
45
8
8
6
7
8
9
14
1110
15
12
E
16
13
17
2419
2120
2223
G
H
I
J
18  
						

							
haha CABLE ROUTING
2-68
1. Cylinder-#1 left ignition coil lead
2. Accelerator position sensor lead
3. Cylinder-#1 right ignition coil lead (white tape)
4. Cylinder-#2 left ignition coil lead
5. Cylinder-#2 right ignition coil lead (white tape)
6. Throttle servo motor lead (yellow tape)
7. Throttle position sensor lead
8. Wire harness
9. Canister purge hose (throttle body to hose joint)
10. Coolant temperature sensor lead
11. Injector #2 lead
12. Canister purge hose (hose joint to canister)
13. Injector #1 lead
14. Oil level switch lead
15. Sidestand switch lead
16. Intake air pressure sensor lead
17. Coolant reservoir hose
18. Cylinder head breather hose
19. Throttle position sensor
20. Starter motor lead
21. Negative battery lead
22. Frame
23. Stator coil lead
24. Fuel rail
A. Route the cylinder-#1 left ignition coil lead under  the cylinder head breather hose.
B. Route the accelerator position sensor lead under  the cylinder head breather hose.
C. Route the cylinder-#1 right ignition coil lead under  the cylinder head breather hose.
D. Insert the projection on the wire harness holder  into the hole in the frame.
E. Position the plastic band to the front of the wire  harness holder, making sure not to install the band 
around the holder.
F. Route the coolant temperature sensor lead over  the canister purge hose (throttle body to hose 
joint).
G. To intake air temperature sensor
H. To air filter case
I. To radiator
J. Fasten the leads with the plastic band so that they  do not contact the throttle position sensor. Face the 
buckle of the plastic band upward and place the 
end of the band between the frame and the wire 
harness. Do not cut off the excess end of the 
plastic band.  
						

							
haha CABLE ROUTING
2-69
Hydraulic unit assembly (top view)
A
B
C
D
2
2
12
4
3
6
8
9
16
17
N
12
H
16
1718
18
19
19
G
F
E
14
5
5
5
4
1110
7
13
15
15
11
K
I
L
M
O
J