2012 Na Yamaha Super Tenere Manual

							
haha GENERAL CHASSIS
4-8
Removing the side cowlings, side panel, and engine guard Order Job/Parts to remove Q ’ty Remarks
1 Left side cowling 1
2 Right side cowling 1
3 Right side panel 1
4 Engine guard 1
For installation, reverse the removal proce-
dure.
2 3
1
4
1.5 Nm (0.15 m 
kgf, 1.1 ft 
Ibf)T.R.
1.5 Nm (0.15 m 
kgf, 1.1 ft 
Ibf)T.R.
1.5 Nm (0.15 m 
kgf, 1.1 ft 
Ibf)T.R.
4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.
4.5 Nm (0.45 m 
kgf, 3.3 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-9
EAS23P1104
REMOVING THE SIDE COWLINGS
1. Remove: Left side cowling  “1”
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Remove the left side cowling bolts  “2” and 
quick fasteners “3”.
b. Pull the cowling off at the areas  “a” shown.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲
2. Remove: Right side cowling  “1”
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Loosen the quick fastener screws “2”.
b. Pull the cowling off at the areas  “a” shown.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲
EAS23P1006
INSTALLING THE SIDE COWLINGS
1. Install: Left side cowling  “1”
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Insert the projections “a”  on the left side cowl-
ing into the grommets  “b”. b. Install the left side cowling bolts and quick 
fastener screws, and then tighten the bolts to 
specification.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲▲▲
2. Install: Right side cowling  “1”
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼
a. Insert the projection  “a” on the right side cowl-
ing into the grommet  “b” and insert the projec-
tions  “c” on the cowling into the slots  “d”.
b. Tighten the quick fastener screws.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲▲▲
1
2
3 2
2
a
a
2
2
1a
a
a
b
b
a a
1
T R..  Left side cowling bolt
1.5 Nm (0.15 m ·kgf, 1.1 ft· lbf)
c
d
b
d
c
1
a  
						

							
haha GENERAL CHASSIS
4-10
Removing the electrical components tray 1/2 Order Job/Parts to remove Q ’ty Remarks
Right side panel Refer to 
“Removing the side cowlings, side 
panel, and engine guard”.
1 Negative battery lead 1 Disconnect.
2 Positive battery lead 1 Disconnect.
3Battery 1
4 Battery seat 1
5Owner ’s tool kit 1
6 Starting circuit cut-off relay 1
7 Starter relay coupler 1 Disconnect.
8Starter  relay 1
9 Main fuse 1
10 Joint coupler 2 Disconnect.
11 Headlight relay 1
10
9
1 2
7 11
8
6
3 4
5
3.6 Nm (0.36 m 
kgf, 2.6 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-11
Removing the electrical components tray 1/2 Order Job/Parts to remove Q ’ty Remarks
12 Turn signal relay 1
13 Radiator fan motor relay 1
14 Stator coil coupler 1 Disconnect.
For installation, reverse the removal proce-
dure.
13
1412
3.6 Nm (0.36 m 
kgf, 2.6 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-12
Removing the electrical components tray 2/2 Order Job/Parts to remove Q ’ty Remarks
1 Fuse box 1 1
2 Fuse box 2 1
3 Rectifier/regulator coupler 1 Disconnect.
4 Right handlebar switch coupler 2 Disconnect.
5 Left handlebar switch coupler 1 Disconnect.
6 O
2 sensor #1 coupler
1
 Disconnect.
7 O
2 sensor #2 coupler
1
 Disconnect.
8 Main switch coupler 2 Disconnect.
9 Negative battery coupler 1 Disconnect.
10 Crankshaft position sensor coupler 1 Disconnect.
11 ECU coupler 2 Disconnect.
12 Electrical components tray 1
23
1
(3)
9
10
4
7 6
5
8
12
11
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-13
Removing the electrical components tray 2/2 Order Job/Parts to remove Q ’ty Remarks
13 Rectifier/regulator 1
14 Rectifier/regulator bracket 1
15 ECU bracket 1
16 ECU (engine control unit) 1
For installation, reverse the removal proce-
dure.
13
14
(3)
15 16
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-14
EAS23P1069
INSTALLING THE ELECTRICAL 
COMPONENTS TRAY
1. Install: Electrical components tray  “1”
▼▼▼▼ ▼ ▼▼▼▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼
a. Install the electrical components tray bolts  “2” 
and “3”  temporarily.
b. Tighten electrical components tray bolts  “3”.
c. Tighten electrical components tray bolt  “2”.
d. Tighten electrical components tray bolt “4”.
▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲
T R.. Electrical components tray bolt 
“2”
7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
Electrical components tray bolt 
“3”  and “4”
10 Nm (1.0 m· kgf, 7.2 ft·lbf)
3
2
1
4  
						

							
haha GENERAL CHASSIS
4-15
Removing the headlight assembly Order Job/Parts to remove Q ’ty Remarks
Right side panel Refer to 
“Removing the side cowlings, side 
panel, and engine guard”.
1 Left windshield bracket 1
2 Right windshield bracket 1
3 Windshield 1
4 Meter assembly cover 1
5 Headlight cover 1
6 Headlight sub-wire harness coupler 1 Disconnect.
7 Headlight assembly 1
8 Meter assembly coupler 1 Disconnect.
9 Meter assembly 1
For installation, reverse the removal proce-
dure.
6
1
3
2 (4)
(4)
5
8 9
4
7
1.3 Nm (0.13 m 
kgf, 0.94 ft 
Ibf)T.R.
7 Nm (0.7 m 
kgf, 5.1 ft 
Ibf)T.R.
0.5 Nm (0.05 m 
kgf, 0.36 ft 
Ibf)T.R.
0.7 Nm (0.07 m 
kgf, 0.51 ft 
Ibf)T.R.  
						

							
haha GENERAL CHASSIS
4-16
Disassembling the headlight Order Job/Parts to remove Q ’ty Remarks
1 Auxiliary light socket 2
2 Auxiliary light bulb 2
3 Headlight bulb cover 2
4 Headlight coupler 2 Disconnect.
5 Headlight solenoid coupler 2 Disconnect.
6 Headlight bulb 2
7 Headlight sub-wire harness 1
For assembly, reverse the disassembly pro-
cedure.
7
1 1
2 2
6
6
3
4
4
5 5  
						

							
haha GENERAL CHASSIS
4-17
EAS23P1012
ASSEMBLING THE HEADLIGHT
1. Install: Headlight sub-wire harness  “1”
TIP
Route the headlight sub-wire harness through 
the hole in the headlight, and then connect the 
headlight solenoid couplers “2” and headlight 
couplers  “3”.
EAS23P1105
INSTALLING THE HEADLIGHT ASSEMBLY 
AND WINDSHIELD
1. Install: Headlight assembly
2. Connect: Headlight sub-wire harness coupler
TIP
Make sure that the headlight sub-wire harness is 
routed properly. Refer to  “CABLE ROUTING ” on 
page 2-43.
3. Install:
Windshield “1”
 Windshield brackets  “2”
TIP
Install the windshield in the position shown in 
the illustration.
 Install the windshield bracket with the  “L” mark 
on the left side of the windshield and the wind-
shield bracket with the “R”  mark on the right 
side. Point the arrow mark on each windshield 
bracket upward.
T R..  Headlight assembly bolt
7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
T R.. Windshield screw
0.5 Nm (0.05 m ·kgf, 0.36 ft· lbf)
1
3
2
3
2
1
2