2012 Na Yamaha Super Tenere Manual
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haha OIL PUMP 5-76 Removing the oil pan and oil pump assembly Order Job/Parts to remove Q ’ty Remarks 9 Oil pan gasket 1 10 Dowel pin 2 11 Oil pipe 1 12 Oil pump assembly 1 13 Dowel pin 2 For installation, reverse the removal proce- dure. 12 12 13 10 11 11 109 (6)(17) New New New New New New New LT LS LS LS FWD New LT LT LT FWD LS LS New 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 20 Nm (2.0 m kgf, 14 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R.
haha OIL PUMP 5-77 Disassembling the oil pump Order Job/Parts to remove Q ’ty Remarks 1 Oil strainer (oil pump) 1 2Pin 2 3Spring 1 4Relief valve 1 5 Oil pump inner rotor 1 1 6 Oil pump outer rotor 1 1 7Pin 1 8 Oil pump housing cover 1 9Pin 2 10 Pin 1 11 Oil pump driven gear 1 12 Washer 1 E E E 1 8 12 9 9 (6) 11 10 7 24 3 2 5 6 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R.
haha OIL PUMP 5-78 Disassembling the oil pump Order Job/Parts to remove Q ’ty Remarks 13 Oil pump inner rotor 2 1 14 Oil pump outer rotor 2 1 15 Oil pump housing 1 For assembly, reverse the disassembly pro- cedure. E E E 14 13 (6) 15 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R.
haha OIL PUMP 5-79 EAS24930 REMOVING THE OIL PAN AND OIL STRAINER COVER 1. Remove: Oil strainer cover Oil strainer (oil pan) Oil pan Gaskets Dowel pins TIP Loosen each bolt 1/4 of a turn at a time, in stag- es and in a crisscross pattern. After all of the bolts are fully loosened, remove them. EAS24960 CHECKING THE OIL PUMP 1. Check: Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the oil pump assembly. 2. Measure: Inner-rotor-to-outer-rotor-tip clearance “a” Outer-rotor-to-oil-pump-housing clearance “b” Oil-pump-housing-to-inner-rotor-and-outer- rotor clearance “c” Out of specification Replace the oil pump assembly. 3. Check: Oil pump operation Rough movement Repeat steps (1) and (2) or replace the defective part(s). EAS24971 CHECKING THE RELIEF VALVE 1. Check: Relief valve Spring Damage/wear Replace the oil pump as- sembly. EAS24980 CHECKING THE OIL PIPE 1. Check: Oil pipe Damage Replace. Obstruction Wash and blow out with com- pressed air. 1. Inner rotor 2. Outer rotor 3. Oil pump housing Inner-rotor-to-outer-rotor-tip clearance Less than 0.120 mm (0.0047 in) Limit 0.20 mm (0.0079 in) Outer-rotor-to-oil-pump-housing clearance 0.09– 0.19 mm (0.0035 –0.0075 in) Limit 0.26 mm (0.0102 in) Oil-pump-housing-to-inner-and- outer-rotor clearance (oil feed pump) 0.03– 0.08 mm (0.0012 –0.0032 in) Limit 0.15 mm (0.0059 in) Oil-pump-housing-to-inner-and- outer-rotor clearance (scaveng- ing pump) 0.06– 0.13 mm (0.0024 –0.0051 in) Limit 0.20 mm (0.0079 in)
haha OIL PUMP 5-80 EAS24990 CHECKING THE OIL STRAINER 1. Check: Oil strainer (oil pan) Damage Replace. Contaminants Clean with solvent. Oil strainer (oil pump) Damage Replace the oil pump assembly. Contaminants Clean with solvent. EAS25010 ASSEMBLING THE OIL PUMP 1. Lubricate: Inner rotors Outer rotors Oil pump driven gear (with the recommended lubricant) 2. Install: Oil pump driven gear Pins Oil pump outer rotors Oil pump inner rotors TIP When installing the inner rotors, align the pins in the oil pump driven gear with the groove in the inner rotors. 3. Check: Oil pump operation Refer to “CHECKING THE OIL PUMP ” on page 5-79. EAS25050 INSTALLING THE OIL PAN 1. Install: Dowel pins Gasket Oil pan TIP Tighten the oil pan bolts in stages and in a criss- cross pattern. EAS23P1031 INSTALLING THE OIL STRAINER COVER 1. Apply: Sealant (on to the oil strainer cover and oil strainer cover gasket) TIP Apply Three Bond No.1541C ® “1” onto the mat- ing surfaces of the oil strainer cover and oil strainer cover gasket. 2. Install: Oil strainer (oil pan) Oil strainer cover gasket Oil strainer cover TIP Apply locking agent (LOCTITE ®) to the threads of bolts “1”. Tighten the oil strainer cover bolts in stages and in a crisscross pattern. Recommended lubricant Engine oil T R.. Oil pan bolt 10 Nm (1.0 m· kgf, 7.2 ft·lbf) New T R.. Oil strainer cover bolt 10 Nm (1.0 m ·kgf, 7.2 ft· lbf) 1 1 New 1
haha CRANKCASE 5-81 EAS25540 CRANKCASE Removing the rear balancer Order Job/Parts to remove Q ’ty Remarks Engine Refer to “ENGINE REMOVAL ” on page 5-3. Pistons Refer to “CYLINDER AND PISTONS ” on page 5-36. Starter clutch Refer to “GENERATOR AND STARTER CLUTCH” on page 5-42. Pickup rotor Refer to “PICKUP ROTOR ” on page 5-68. Starter motor assembly Refer to “ELECTRIC STARTER ” on page 5-47. Oil pump assembly Refer to “OIL PUMP ” on page 5-75. Clutch housing/Clutch release cylinder Refer to “CLUTCH ” on page 5-51. Middle driven pinion gear assembly Refer to “MIDDLE GEAR ” on page 5-112. Water pump assembly Refer to “WAT ER P UM P ” on page 6-6. 1 Rear balancer cover 1 2 Rear balancer cover gasket 1 E E E LT LT FWD E New21 (10)10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R.
haha CRANKCASE 5-82 Removing the rear balancer Order Job/Parts to remove Q ’ty Remarks 3 Rear balancer shaft retainer 1 4 Rear balancer shaft 1 5 Rear balancer 1 NOTICE ECA23P1075 The rear balancer should not be disas- sembled. 6 Rear balancer holder 1 7 Dowel pin 2 For installation, reverse the removal proce- dure. E E E LT LT FWD E 7 6 (10) 5 4 3 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R.
haha CRANKCASE 5-83 Separating the crankcase Order Job/Parts to remove Q ’ty Remarks Rear balancer Refer to “Removing the rear balancer ”. 1 Neutral switch lead 1 2 Neutral switch 1 3 Oil filter cartridge 1 4 Oil filter cartridge union bolt 1 5 Engine guard bracket 1 6 Oil delivery passage cover 1 7 Timing chain guide retainer 1 8 Timing chain guide (intake side) 1 9 Timing chain 1 10 Middle drive pinion gear bearing retainer 1 11 Middle drive pinion gear shim Refer to “ALIGNING THE MIDDLE GEAR ” on page 5-122. LS NewNew EE E E E E New New FWDLT LT LT LTE 12 1110 (4) (6) (6) (6) (7) (4) 5 6 3 8 97 4 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 17 Nm (1.7 m kgf, 12 ft Ibf)T.R. 17 Nm (1.7 m kgf, 12 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 28 Nm (2.8 m kgf, 20 ft Ibf)T.R. 1st 2nd Final Specified angle 90–100 T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf) 20 Nm (2.0 m kgf, 14 ft Ibf) 70 Nm (7.0 m kgf, 50 ft Ibf)T.R.
haha CRANKCASE 5-84 Separating the crankcase Order Job/Parts to remove Q ’ty Remarks 12 Water pump breather hose holder 1 13 Upper crankcase 1 14 Dowel pin 3 For installation, reverse the removal proce- dure. LS NewNew EE E E E E New New FWDLT LT LT LTE 13 14 (4) 14 (6) (6) (6) (7) (4) 1210 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 12 Nm (1.2 m kgf, 8.7 ft Ibf)T.R. 17 Nm (1.7 m kgf, 12 ft Ibf)T.R. 17 Nm (1.7 m kgf, 12 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 24 Nm (2.4 m kgf, 17 ft Ibf)T.R. 28 Nm (2.8 m kgf, 20 ft Ibf)T.R. 1st 2nd Final Specified angle 90–100 T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf) 20 Nm (2.0 m kgf, 14 ft Ibf) 70 Nm (7.0 m kgf, 50 ft Ibf)T.R.
haha CRANKCASE 5-85 Removing the oil nozzle Order Job/Parts to remove Q’tyRemarks Rear balancer Refer to “Removing the rear balancer”. Crankshaft/Front balancer Refer to “CRANKSHAFT AND BALANCER” on page 5-92. Transmission Refer to “TRANSMISSION” on page 5-102. 1 Oil nozzle 1 1 2 Oil nozzle 2 1 3 Oil nozzle 3 1 4 Oil plug holder 1 For installation, reverse the removal proce- dure. FWD New New New New LT LS LS LTLT 1 4 3 2 10 Nm (1.0 m • kgf, 7.2 ft Ibf)T.R. 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 8 Nm (0.8 m kgf, 5.8 ft Ibf)T.R. 20 Nm (2.0 m kgf, 14 ft Ibf)T.R. 0.5 Nm (0.05 m kgf, 0.36 ft Ibf)T.R. 3.0 Nm (0.30 m kgf, 2.2 ft Ibf)T.R.