2012 Na Yamaha Super Tenere Manual

							
haha ENGINE REMOVAL
5-6
Disconnecting the leads Order Job/Parts to remove Q ’ty Remarks
4 Stator coil coupler 1 Disconnect.
5 Crankshaft position sensor coupler 1 Disconnect.
6 Coolant temperature sensor coupler 1 Disconnect.
7 Oil level switch coupler 1 Disconnect.
8 Neutral switch coupler 1 Disconnect.
9 Starter motor lead 1 Disconnect.
10 Engine ground lead 1 Disconnect.
11 Negative battery lead 1 Disconnect.
For installation, reverse the removal proce-
dure.
10
7 8
11
9
6
4
LT
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
5 Nm (0.5 m 
kgf, 3.6 ft 
Ibf)T.R.
63 Nm (6.3 m 
kgf, 46 ft 
Ibf)T.R.
5  
						

							
haha ENGINE REMOVAL
5-7
Removing the engine Order Job/Parts to remove Q ’ty Remarks
TIP
Place a suitable stand under the engine.
1 Engine bracket bolt 4
2 Engine bracket 1
3 Engine mounting bolt (front right side) 2
4 Engine mounting collar (front right outside) 4
5 Engine mounting collar (front right inside) 2
6 Engine mounting nut 1
7 Engine mounting bolt (rear right lower side) 1 100 mm (3.94 in)
8 Engine mounting bolt (rear left lower side) 1 110 mm (4.33 in)
8
3
4546
73
454
2
1
1
23 Nm (2.3 m
kgf, 17 ft 
Ibf)T.R.
68 Nm (6.8 m 
kgf, 49 ft 
Ibf)T.R.
68 Nm (6.8 m 
kgf, 49 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.  
						

							
haha ENGINE REMOVAL
5-8
Removing the engine Order Job/Parts to remove Q ’ty Remarks
9 Engine mounting bolt (front left side) 2
10 Engine mounting collar (front left side) 2
11 Engine mounting bolt (rear upper side) 1
12 Engine 1
13 Engine positioning bolt 1
For installation, reverse the removal proce-
dure.
9
10
9
10
12
11
13
23 Nm (2.3 m 
kgf, 17 ft 
Ibf)T.R.
68 Nm (6.8 m 
kgf, 49 ft 
Ibf)T.R.
68 Nm (6.8 m 
kgf, 49 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.
75 Nm (7.5 m 
kgf, 54 ft 
Ibf)T.R.  
						

							
haha ENGINE REMOVAL
5-9
EAS23P1029
REMOVING THE ENGINE
1. Loosen: Engine positioning bolt
TIP
Loosen the engine positioning bolt with the pivot 
shaft wrench  “1”.
EAS23P1088
INSTALLING THE ENGINE
1. Install: Engine positioning bolt  “1”
(to the frame)
2. Install:
Engine  “2”
 Engine mounting bolt (rear left lower side)  “3”
 Engine mounting bolt (rear right lower side) 
“4”
 Engine mounting bolt (rear upper side)  “5”
 Engine mounting collars (front left side)  “6”
 Engine mounting bolts (front left side)  “7”
 Engine mounting collars (front right outside) 
“8”
 Engine mounting collars (front right inside)  “9”
 Engine mounting bolts (front right side)  “10”
 Engine bracket “ 11”
 Engine bracket bolts “ 12”
TIP
Do not fully tighten the bolts and nut.
3. Tighten:
Engine positioning bolt  “1”
TIP
Tighten the engine positioning bolt with a pivot 
shaft wrench.
 Make sure that the flange on the engine posi-
tioning bolt contacts the engine.
4. Install: Engine mounting nut  “13”
TIP
Do not fully tighten the nut.
5. Tighten:
Engine mounting bolts (front left side)  “7”
TIP
Make sure that the engine contacts the frame.
6. Tighten:
Engine mounting bolt (rear left lower side)  “3”
 Engine mounting bolt (rear right lower side) 
“4”
 Engine mounting nut  “13”
 Engine mounting bolts (front right side) “ 10”
 Engine bracket bolts “ 12”
 Pivot shaft wrench
90890-01485
Frame mount insert wrench YM-01485
T R..  Engine positioning bolt
23 Nm (2.3 m· kgf, 17 ft·lbf)
1
  Pivot shaft wrench
90890-01485
Frame mount insert wrench YM-01485
T R..  Engine mounting bolt (front left 
side)
75 Nm (7.5 m ·kgf, 54 ft· lbf)
T R..  Engine mounting bolt (rear left 
lower side)
68 Nm (6.8 m ·kgf, 49 ft· lbf)
Engine mounting bolt (rear right 
lower side) 68 Nm (6.8 m ·kgf, 49 ft· lbf)
Engine mounting nut 68 Nm (6.8 m ·kgf, 49 ft· lbf)
Engine mounting bolt (front right 
side) 75 Nm (7.5 m ·kgf, 54 ft· lbf)
Engine bracket bolt
75 Nm (7.5 m ·kgf, 54 ft· lbf)  
						

							
haha ENGINE REMOVAL
5-10
EAS23P1030
INSTALLING THE EXHAUST PIPE AND 
MUFFLER
1. Install: Gasket  “1” 
(to muffler)
TIP
Install the muffler gasket with its carbon side fac-
ing to the back.
2. Install: Rubber damper “1”
 Collar
 Muffler
TIP
Install the rubber damper to the frame so that the 
“O”  mark  “a” on the damper is facing inward.
3. Install: Rubber cover  “1”
 Muffler cover  “2”
TIP
Install the rubber cover so that its lip  “a” is fold-
ed as shown in the illustration.
 Make sure that the muffler cover contacts the 
muffler cover support  “b”.
 Installed depth 
“b”
1.0 mm (0.04 in)
T R..  Muffler bolt
47 Nm (4.7 m· kgf, 34 ft·lbf)
6
67
7
3
5
10
98
13
4
8
11
2
12 1
New
ba1New
T R.. 
Muffler cover bolt
7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
Muffler cover nut 7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
1
a
b2 a1  
						

							
haha CAMSHAFTS
5-11
EAS23760
CAMSHAFTS Removing the cylinder head cover
Order Job/Parts to remove Q ’ty Remarks
TIP
Place a suitable stand under the engine.
Engine bracket Refer to “ENGINE REMOVAL ” on page 5-3.
Throttle bodies Refer to “THROTTLE BODIES ” on page 7-6.
1 Cylinder head breather hose 1
2 Ignition coil coupler 4 Disconnect.
3 Ignition coil 4
4 Spark plug 4
5 Cylinder head cover 1
6 Cylinder head cover gasket 1
7 Breather plate 1
8 Breather plate gasket 1
2
5
4 4
(4)
(6)
(3)
1
7
8
6
3
LT
New
New
LTLT
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
13 Nm (1.3 m 
kgf, 9.4 ft 
Ibf)T.R.  
						

							
haha CAMSHAFTS
5-12
Removing the cylinder head cover Order Job/Parts to remove Q ’ty Remarks
9 Timing chain guide (upper side) 1
For installation, reverse the removal proce-
dure.
(4)
(6)
(3)
9
LT
LTLT
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
13 Nm (1.3 m 
kgf, 9.4 ft 
Ibf)T.R.  
						

							
haha CAMSHAFTS
5-13
Removing the camshafts Order Job/Parts to remove Q ’ty Remarks
Electrical components tray Refer to 
“GENERAL CHASSIS ” on page 
4-1.
Clutch cover Refer to “CLUTCH ” on page 5-51.
1 Timing chain tensioner 1
2 Timing chain tensioner gasket 1
3 Intake camshaft cap 3
4 Exhaust camshaft cap 1
5 Intake camshaft 1
6 Exhaust camshaft 1
7 Intake camshaft sprocket 1
8 Exhaust camshaft sprocket 1
9 Decompressor lever #2 1
10 Decompressor lever #1 1
9
10
3
4
1
2
5
6
8
7
(6) (6)
New
M
M
E
E
E
E
E
E
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
24 Nm (2.4 m 
kgf, 17 ft 
Ibf)T.R.
24 Nm (2.4 m 
kgf, 17 ft 
Ibf)T.R.  
						

							
haha CAMSHAFTS
5-14
Removing the camshafts Order Job/Parts to remove Q ’ty Remarks
11 Decompressor lever pin 2 For installation, reverse the removal proce-
dure.
11
11
(6)(6)
M
M
E
E
E
E
E
E
10 Nm (1.0 m

kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
10 Nm (1.0 m 
kgf, 7.2 ft 
Ibf)T.R.
24 Nm (2.4 m 
kgf, 17 ft 
Ibf)T.R.
24 Nm (2.4 m 
kgf, 17 ft 
Ibf)T.R.  
						

							
haha CAMSHAFTS
5-15
EAS23P1089
REMOVING THE CYLINDER HEAD COVER
1. Remove: Plastic band  “1”
 Wire harness holder  “2”
TIP
To remove the wire harness holder, push in the 
tab “a” of the holder with a thin, flat-head screw-
driver.
2. Remove:
Plastic band  “1”
3. Remove: Starter motor lead  “1”
 Stator coil lead  “2”
4. Remove: Brake hose joint bolt (front brake master cyl-
inder to hydraulic unit) “1” 5. Remove:
Brake hose joint bolt (hydraulic unit to left 
front brake caliper)  “1”
6. Remove: Clutch hose holder bolt  “1”
7. Remove:  Brake hose holders “1”
8. Remove: Clutch pipe “1”
 Brake pipe (front brake master cylinder to hy-
draulic unit)  “2”
 Brake pipe (hydraulic unit to left front brake 
caliper)  “3”
1
2
a
1
1
1
2
1
1
1
1