Mitel SX 200 DIGITAL Pabx Shipping, Receiving, And Installation Information Manual

							Shipping, Receiving, and Installation Information
PFT CABLE/
MEFINAL TOOTHLOCKWASHERSGROUND WIRE
/(CONNECTS TO
CABINET GROUND
STUD)
I
REAR CABLE
PANEL 
ASSEMBLV
AOAPTEk PLATE
(OPTIONAL)IPCM CABLES
(BAYS 4.5.6.7),NTERdBlNETCABLE ASSEMBLV
KA0683ElFigure 5-2 Installation of an Intercabinet Cable Assembly (672 port)
Page 53 
						

							SECTION MITL9109-094-200-NACHART 5-8
INSTALL AN ANALOG BAY 3 KIT INTO AN 
SX-ZOO CABINET
WARNING
THESE INSTRUCTIONS MUST BE FOLLOWED EXPLICITLY SINCE THEY INVOLVE WORK WITH AND
CHANGES TO THE PRIMARY POWER SUPPLY 
TC THE UNIT.
Only persons who have successfully completed a 
MITEL Installation and Maintenance training
course for the SX-200 DIGITAL PABX should perform this procedure.Step
1.ActionUnpack kit and inspect contents for loose,
damaged, or missing items.Comments
2.Open Control cabinet doors, set power
-switches to OFF, set main breaker on rear
door to OFF, and remove line cord from wall
outlet.
3.Install the ground wire (between frame andBay 3 card file) to the frame.Refer to Figure 5-3.
4.Remove rear door fan assembly
- unplug fan supply cord, detach cord strain
relief at stud
- remove door ground wire at door stud
- remove door
- retain hardware
5.Remove rear door
- unplug AC distribution unit supply cord and
unfasten cord strain relief
- remove door ground wire at cabinet ground
stud
- loosen four screws securing rear door
retaining bar
- slide retaining bar up, releasing the rear
door
- replace lower right hand retaining barsecuring screw with 
#lO x 7/8” screw from kit
(to secure main power cable strain relief).
6.Unpack the Interconnect and Power Fail
Transfer (PFT) cards; inspect for loose,
damaged, or missing items.The optional PFT card should be
installed concurrently.
7.Install the Interconnect card on the upper left
side of the cabinet (from rear) with six sets
(screws, lockwashers, and flat washers).
8.If a PFT card is to be installed also, remove
the eight securing screws from the front of
the Control shelf and slide it forward.Page 54 
						

							Shipping, Receiving, and Installation InformationStepAction
9.
10.
11.
12.
13.
14.
15.
16.
17.CHART 5-8 (CONT’D)
INSTALL AN ANALOG BAY 3 KIT INTO AN SX-200 CABINET
CommentsInstall the PFT card below the Interconnectcard with six sets (8-32 x 
318” screws,
lockwashers, flat washers).The PFT card is optional.
Replace the Control shelf with its associated
hardware.Be sure that the antistatic wrist
strap is securely in its original
location.
Connect the wiring harness, 2nd
D.C., (pn 103148501) between the
Interconnect card and the PFT card.
InterconnectColour
PFT
TB301-1BrownTB-3
TB30 l-2
BlueTB-5
TB30 l-3
ncTB30 l-4
WhiteTB-6
TB30 l-5
RedTB-7
TB30 l-6
OrangeTB-4
TB30 l-7
YellowTB-2
Install cutover monitor cable (pn 114905501)from P18 on Interconnect card to TB-7 on PFT
card. Secure connector with a tie wrap.
Connect ground strap (pn 105671501) from
TB301-3 to Control shelf frame with 6-32 x
5/16” screw, lockwasher and external tooth
lockwasher.
defer to Figure 5-4.
Unpack shelf; check backplane and shelf for
cracks, bent pins, loose or missing items, or
other damage. Connect brown backplane wirenear 
TBl to shelf frame with 6-32 x 3/8”
screw, external tooth lockwasher, lockwasher,
nut, if not already connected.
Place shelf onto shelf guides and secure from
Front with eight 
lo-32 screws, lockwashers,
and flat washers.
Connect ground wire found attached to upper
right corner of Control shelf frame to lower
right corner of Peripheral shelf (Bay 
3), using6-32 x 
3/8” screw, external lock washer,
lockwasher, and nut.
Route the DC power cable (pn 114904501)
within the cabinet. The cable is routed up from
the power supply, across the top of the
cabinet, and down to the terminal blocks on
the backplane and interconnect card.
Iefer to Figure 4-7 for cable
‘outing. Refer to Figure 5-5 for
:able connections.
Page 55 
						

							SECTION MITL9109-094-200-NACHART 5-8 (CONT’D)
INSTALL AN ANALOG BAY 3 KIT INTO AN SX-200 CABINET
StepActionComments
18.Connect the DC power cable leads
to the Bay 3 backplane, as follows:TBI-1 purple (-10 V)
TBI-2 yellow (-5 V)
TBI-3 brown (0 V)
TBI-4 orange 
(+8 V)
TBI-5 nc
TB2-1 nc
TB2-2 gray (90 V)
TB2-3 nc
TB2-4 grn/yel (gnd to card file frame)
TB2-5 blue (-48 V)
19.Connect the DC power cable to the
Interconnect card as follows:
TB301-1 brown (0 V)
TB301-2 blue (-48 V)
TB301-3 braided gnd cable to Control shelf
frame and green/yellow from cable
TB301-4 nc
TB301-5 nc
TB301-6 orange (+8 V)
TB301-7 yellow (-5 V)
20.Route intershelf PCM Control cabinet cable
into space between shelves; connect marked
end to 
J’l7A on the Control backplane.
21.Install cables between Bay 3 and Interconnect
card; 18 inch (pn 114909501) between P6 and
P16, and 25 inch (pn 114910501) between P5
and P17. Secure each cable with a cable tie
and a connector screw.
22.Install a surge clamp onto the Bay 3 backplaneat slot 16, pins 9 to 32; ensure that surge
clamp is installed right side up (see label on
clamp).
23.Install cables between Bay 3 and distribution
frame.
24.Unpack rear door power supply assembly;If damaged or wrong type, repack
inspect for physical damage, and correct type.in original container and return
with completed Damage Report.Page 56 
						

							Shipping, Receiving, and installation Information
CHART 5-8 (CONT’D)
INSTALL AN ANALOG BAY 3 KIT INTO AN SX-200 CABINET
StepAction
Comments
25.Place rear door power supply onto shim
washer and lower door support and lock into
closed position (this will hold the rear door
power supply while installing upper support).
26.Install upper support over power supply hingepin and secure to cabinet with 4 sets (IO-32
screw, lockwasher).
27.Connect ground lead to cabinet ground stud
using hardware from original door.
28.Plug AC distribution unit assembly supply cord
into the power supply outlet. Attach cable
strain relief to power supply door by removing
power supply cover screw and replacing itwith an 8-32 x 
5/8” long screw which also
secures the cable strain relief.
29.Connect the DC power cable connector to the
power supply. Attach power cable strain relief
by removing a power supply cover hold downscrew and replacing it with an 8-32 x 
5/8”
screw to fasten cable strain relief to cover.
30.
31.
32.
33.
Install rear door fan assembly and two nuts on
hinge bracket.
Attach door ground wire to door ground stud;
use previously removed hardware.
Plug fan power supply cord into connector on
fan door and attach cord strain relief to stud
on fan door; use previously removed hardware.
Put on the antistatic wrist strap.Always wear the antistatic wrist
strap when handling printed circuit
cards.
34.
35.Unpack each printed circuit card and insert it
into its assigned slot.
Connect PCM cable previously routed between
the shelves to connector J2 on the front ofthe Digital Interface Card at Bay 3, Slot 18.
36.Power up PABX and reprogram using
Customer Data Entry.
Page 57 
						

							SECTION MITL9109-094-200-NACHART 5-9
INSTALL AN ANALOG BAY 3 KIT INTO AN SX-200 UNIVERSAL CABINET
WARNING
THESE INSTRUCTIONS MUST BE FOLLOWED EXPLICITLY SINCE THEY INVOLVE WORK WITH AND
CHANGES TO THE PRIMARY POWER SUPPLY OF THE UNIT.
Only persons who have successfully completed a MITEL Installation and Maintenance training
course for the SX-200 DIGITAL PABX should perform this procedure.Step
1.ActionUnpack kit contents and inspect for loose,
damaged, or missing items. Refer to parts list.Comments
2.Open Control cabinet doors, set BPS switches
to OFF, set main breaker on rear door to OFF,
and remove line cord from wall outlet.
3.Install ground wire (between frame and Bay 3Refer to Figure 5-3.
card file) to frame (note: the card file has not
been installed yet), therefore connect only
frame end now).
4.
5.Install Interconnect card with five screwsTop right mounting hole goes to(IO-32 x 
l/2) on the upper left side of thesixth hole from top of center side
cabinet (viewed from rear).
rail.
Install shelf rails l/2 inch above Control shelf,Screws into third hole above
and secure to cabinet vertical frame usingControl shelf, with horizontalIO-32 x 
l/2 screws (shorter brackets - 13support below, pointing inward.
inches long).
6.
7.Unpack shelf; check backplane and shelf for
cracks, bent pins, loose or missing items, or
other damage.
Place shelf onto shelf rails and secure to frontframe with eight 
IO-32 screws.
8.Connect ground wires from frames and fromRefer to Figure 5-3 and Figure 5-4
backplane (brown wire near 
TBI, grn/yel wirefor installation details.from 
TB2-4) to card file side panel. Use a 6-32
screw, external tooth washer, lockwasher and
nut.
9.
Install power supply control panel above shelf
and route leads from switch and LED to rear
of cabinet.
10.At rear of cabinet, unplug AC wiring from
door, fan assembly, and remove ground strap
from frame stud; retain hardware. Remove
door.
11.Connect braided wire (120832501) from upperRefer to Figure 5-4.
side panel to Interconnect card 
(TB301-3).Page 58 
						

							Shipping, Receiving, and installation Information
CHART 5-g (CONT’D)
INSTALL AN ANALOG BAY 3 KIT INTO AN SX-200 UNIVERSAL CABINET
StepAction
Comments
12.Route the DC power cable (pn 114904501)Refer to Figure 4-7 and Figure
within the cabinet. The cable is routed up from 5-5.
the power supply, across the top of the
cabinet, and down to the terminal blocks on
’the backplane and Interconnect card.
13.Connect the DC power cable leads to
the Bay 3 backplane, as follows:
TBI-1 purple (-10 V)
TBI-2 yellow (-5 V)
TBl-3 brown (0 V)
TBl-4 orange (+8 V)
TBl-5 nc
TB2-1 nc
TB2-2 gray (90 V)
TB2-3 nc
TB2-4 grn/yel (gnd to card file frame)
TB2-5 blue (-48 V)
14.Connect the DC power cable to the
Interconnect card as follows:
TB301-1 brown (0 V)
TB301-2 blue (-48 V)
TB301-3 braided gnd cable to Control shelf
frame and green/yellow wire from
cable.
TB301-4 nc
TB301-5 nc
TB30’l-6 orange (+8 V)
TB301-7 yellow (-5 V)
15.Connect leads from switch and LED on power
supply control panel to mating connector on
main DC harness; connect OOT cable
connector to 
P303 on Interconnect card.
16.Route intershelf PCM Control cabinet cable
into space between shelves; connect marked
end to 
J17A on the Control backplane; the
cable should point downwards from the
connector.
17.Install cables between Bay 3 and Interconnect
card; 18 inch (pn 114909501) between P6 and
P16, and 25 inch (pn 114910501) between P5
and P17. Secure each cable with a cable tie
and a connector screw.
Page 
59 
						

							CHART 5-9 (CONT’D)INSTALL AN ANALOG BAY 3 KIT INTO AN SX-ZOO UNIVERSAL CABINET
StepActionComments
18.install a surge clamp onto the Bay 3 backplaneat slot 16, pins 9 to 32; ensure that surge
clamp is installed right side up (see label on
clamp).
19.Install cables between Bay 3 and distribution
frame.
20.Remove six screws that hold the rear cableRefer to Figure 5-6.
panel to cabinet; install lower door supportonto cabinet and secure with IO-32 screws in
eleventh hole from bottom, with the bracket
above screw pointing out.
21.
22.Replace rear cable panel onto cabinet.
Unpack rear door power supply assembly;
,If damaged or wrong type, repack
inspect for physical damage, and correct type.in original container and return
with completed Damage Report.
23.Place rear door power supply onto lower door
support, using shim washer, and lock door into
closed position (this will hold the rear door
power supply while installing upper support).
24.Install upper support and shim washer overRefer to Figure 5-7.
power supply hinge pin and secure to cabinetwith 
lo-32 screws.
25.Open rear door and install blanking plate to
cover openings in left side frame, and fasten
with screw, lockwasher, and nut. Remove
hinges from right side of frame.
26.Connect ground lead from rear door power
supply to frame ground stud using existing
hardware.
27.Plug AC distribution unit assembly supply cord
into the power supply outlet. Attach cable
strain relief to power supply door by removing
power supply cover screw and replacing itwith an 8-32 x 
5/8” long screw which also
secures the cable strain relief. Secure AC
cable to frame of cabinet near center of power
supply.
28.Connect the DC power cable connector to the
power supply. Attach power cable strain relief
by removing a power supply cover hold downscrew and replacing it with an 8-32 x 
5/8”
screw to fasten cable strain relief to cover.
Page 60 
						

							Shipping, Receiving, and Installation InformationStepActionIComments
29.
30.
31.
32.Remove the old hinge brackets for the rear
door from the cabinet frame.
33.Put on the antistatic wrist strap.
34.
35.
36.
StepAction
1.
2.
3.
4.
5.
6.CHART 5-9 (CONT’D)
INSTALL AN ANALOG BAY 3 KIT INTO AN 
SX-200 UNIVERSAL CABINET
CAUTION: This upgrade and installation procedure is to be performed only by qualified 
per-
Install rear door fan assembly and tighten two
nuts on hinge bracket.
Attach door ground wire from door groundstud to frame using IO-32 screw and external
tooth lockwasher.
Plug fan power supply cord into connector on
fan door and attach cord strain relief to stud
on fan door.Always wear the antistatic wrist
strap when handling printed circuit
cards.
Unpack each printed circuit card and insert it
into its assigned slot.
Connect PCM cable previously routed between
the shelves to connector J2 on the front ofthe Digital Interface Card at Bay 3, slot 18.
Power up PABX and reprogram usingCustomer Data 
Entrv.CHART 5-10
INSTALL DIGITAL PERIPHERAL BAY
sonnel who have successfully completed a 
MITEL Installation and Maintenance
Course for the SX-200 DIGITAL PABX.
INSTALL DIGITAL BAY AND SHELFS
Unpack and inspect contents of kit.Power down system.
Open front door and slide digital peripheral shelf onto top of existing shelf, and fastento front rails with eight 
lo-32 x 0.5 in. screws, as shown in Figure 5-8.
Install filler plate above shelf, and fasten to front rails with two 
lo-32 x 0.5 in.
screws, as shown in Figure 5-8.At front of cabinet, attach antistatic wrist strap to your wrist, and install Bay Power
SUPPlY.
Open rear door, and connect ground wires from new shelf as shown in Figure 5-9.Use 
lo-32 x 0.5 in. screw and external tooth lock washer to connect to side frame.
Refer to Figure 5-10 and Figure 5-12 for details of ground connections. A 336 port
peripheral shelf is shown; however, 672 port peripheral shelves are the same.
Page 61 
						

							SECTION MITLSI 09-094-200-NA, 
GREEN,
MOUNTINGrSCREWS1
KAll014ElRFigure 5-3 
Cardfile to Frame and Backplane Ground Connections
Page 62