Mitel SX 200 DIGITAL Pabx Shipping, Receiving, And Installation Information Manual

							Shipping, Receiving, and Installation Information
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- Power and Grounding
Page 43 
						

							SECTION MITL9109-094-200-NA
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- PCM Signal Cables
Page 44 
						

							Shipping, Receiving, and Installation Information
5. INSTALLATION CHARTS5.01Follow the Installation Charts, in sequence, to install an SX-200
DIGITAL PABX. Skip those charts for equipment that is not being
installed at this site.
5.02Section 
MITLS 109-094-2 1 0-NA, Customer Data Entry, describeshow to enter data 
Into the system to make it operational.
Installation Forms, Section 
MITL9109-094-206-NA, includes Tip and
Ring assignment forms for all card positions in the system.
Precautions5.03 When installing the system certain precautions must be ob-
served, particularly when handling PCB cards, using test equip-
ment to measure voltages. These precautions are detailed below:
(a)
W
03When replacing PCB cards ensure that power is first switched
off (where this is possible), but maintain the ground connec-
tions to the equipment. Power must be OFF, when inserting or
removing common control cards, as identified on the card front
panels.Always wear an antistatic wrist strap when handling printed
circuit cards. Handle PCB cards only by the edges and avoid
contact with any exposed electrical connections. When remov-ing a new card from its package, touch the ground bar first to
release any static voltage buildup, prior to insetting it in the
equipment.
Conductive packages (antistatic bags) should be grounded prior
to opening them to remove the contents, and similarly ground-ed prior to placing a card in the package. Suspected faulty
cards should be placed in conductive packages to prevent fur-
ther possible damage to the cards. Cards that are not correctly
packed in antistatic bags when returned will not be covered by
any warranty.Overview of System Installation
5.04The Installation charts are designed to instruct an installer how
to install a maximum configured system. Whenever less than amaximum system is being installed, some of the instructions will not
be applicable. It is imperative that the System Configuration for each
installation be completed accurately, to allow the installer to identify
which equipment is being installed and which instructions are relevant.
5.05An upgrade from an SX-200 PABX to an SX-200 DIGITAL PABX
is performed in the same method as an installation of a
2-cabinet system, except that the Peripheral cabinet and some of its
equipment is already in place (note that equipment which is not usedin an SX-200 DIGITAL PABX configuration must be removed from the
existing configuration).
Page 45 
						

							SECTION MITL9109-094-200-NASystem Configuration
5.06The System Configuration identifies all equipment that is part of
this installation, defines where each is located within the PABX,and to which circuit or equipment each is connected external to the
PABX. The Configuration also identifies the information that must be
programmed into the database to define this equipment to the proces-
sor. Refer to Section 
MITL9109-094-180-NA, Engineering Information,
for the configuration rules for the PABX.672 Port System installation
5.07The Control Cabinet has a Control shelf installed in its lower
position, which contains Bay 0 (Control Bay) and Bay 1
(Peripheral Bay); the Peripheral cabinet has a Peripheral shelf with oneor two Peripheral Bays (4 and 5) in its lower position. The Peripheral
cabinet also includes an Intercabinet Cable Assembly (672 port) which
connects to the Control cabinet. Chart 8-l describes how to convert a
336 port Control cabinet into a 672 port Peripheral cabinet.
5.08The expansion procedure for the 672 port system is to add a
peripheral shelf (with Bay 
2), then add the second backplane
(Bay 
3), then add the Peripheral cabinet with one shelf (Bay 4), then a
second backplane (Bay 5), then to add the second shelf (with Bay 6) to
the Peripheral cabinet, and finally to add Bay 7.5.09 The following list summarizes the procedure for installing a
672-Port PABX using the Installation Charts contained in this
Part.
Verify the ground connection; refer to Chart 5-5.
If upgrading a 336 port system, complete the conversion of the exist-
ing cabinet to a 672 port Peripheral cabinet now; refer to Chart 8-l.
Install the Control cabinet (and the Peripheral cabinet if two cabinets
are being installed concurrently). Refer to Chart 5-4.Install the Intercabinet Cable Assembly (672 port) between the cabi-
nets, and connect the ground lead of the cable to the ground stud in
each cabinet.
Install digital peripheral shelves or bays, if required, at this time, Referto Chart 5-10.
Install Power Fail Transfer cards; the first three must be installed in theControl cabinet, the fourth, fifth, and sixth must be in the Peripheral
cabinet. Refer to Chart 5-l 1.Install the PCM cables between the peripheral backplanes and the
Control Bay.
Install the cables between the backplanes and the MDF; refer to Chart5-16.
Page 46 
						

							Shipping, Receiving, and Installation Information
Install Bay Power Supply cards into each Bay; at the rear of thecabinet, connect the ac power cords to each BPS.At the front of the cabinet, put on the antistatic wrist strap and install
the cards (except MCC and SMC); select the required options on trunkcards and other cards which have selectable options. Refer to Chart
5-22.
Install the Floppy Disk Drives into their slots in the Control Bay.
Install the Switch Matrix Card into its slot in the Control Bay.
Install the memory module onto the Main Control Card, and install theDecryption Module onto the MCC; install the MCC into its slot in the
Control Bay. Refer to Chart 5-23.CHART 5-l
PREPARE SYSTEM CONFIGURATION
StepActionComments
1.Identify all stations, trunks, and otherThis information may be prepared
equipment to be connected to the system.before the installation begins, by a
customer service representative
for the installer.
2.Identify the quantities and types of printed
circuit cards to be installed.
3.Assign stations and trunks to specific cards
and assign cards to appropriate slots within
the system.This ensures proper handling and
distribution of traffic.
4.Ensure that all material required for theThis practice describes the
installation is present, such as telephone sets,
installation of the equipment
cables, cross-connection blocks.
cabinets only; however, this other
equipment is required to make the
system function.
5.Complete a Tip & Ring Assignment form for
each 25-pair cable terminated at the
cross-connection field.Keep these forms with the system
to assist in troubleshooting and
changing the configuration. Keepthem up-to-date since they
cross-reference all peripheral
equipment, connections, and
cards.
Page 47 
						

							SECTION MITL9109-094-200-NACHART 5-2
UNPACK EQUIPMENT CABINETS AND EQUIPMENT EXCEPT PRINTED CIRCUIT BOARDS
stepActionComments
1.Cut and remove retaining straps.
2.Open and remove triwall cartons and otherRefer to Figure 5-l.
packing material.
3.Remove the cabinet from the shipping pallet.
4.Remove plastic sheet from cabinet.CAUTION: Do not open or
unpack any printed circuit board
cartons.
5.Unpack cartons and check contents againstRetain some packing material in
paging lists.case any items must be returned.CHART 5-3
INSPECT EQUIPMENT
StepActionComments
1.Remove keys taped to top of cabinet.
2.Unlock and open cabinet front door.Ensure that cabinet doors open
and close easily.
3.Tighten all shelf retaining screws.Make sure that all components
within the cabinet are secure and
undamaged.
4.Verify cards received against invoices.DO NOT UNPACK PCB CARTONS
OR REMOVE cards from their
antistatic bags at this time.
5.Visually check shelves for damage. Ensure that
all connector contacts are free of foreign
matter and undamaged.
6.Tag any damaged items and complete relevant
section of Damage Report.
7.Close and lock cabinet door.
8.Remove shipping screws from rear door power Not applicable for single shelf
supply.cabinet.
9.Unlock and open rear door.
10.Open power supply door, if present.
Il.Visually inspect power supply for loose or
damaged components.
12.Check that power supply cable harness is
secure and free from damage.
13.Tag any defective item and continue with
inspection; complete relevant portion of
Damage Report.Page 48 
						

							Shipping, Receiving, and Installation InformationWOODEN
PALLETSECURING
STRAPS
-1:‘TOP CAP
SHOCK-
ABSORBING
BOLSTERSLEEVE
/CABINET
SHOCK-
BASESHOCK-
ABSORBING
BASE
Figure 5-l Remove External Packaging
Page 
49 
						

							SECTION MITL9109-094-200-NACHART 5-3 (CONT’D)
INSPECT EQUIPMENT
StepAction
Comments
14.Check that all cable connectors are seated
firmly and free from damage.
15.Visually inspect backplane for damage.
16.Close power supply door.
17.Tag defective items and continue. Fill in
relevant portion of Damage Report.
18.Repack tagged items and return according to
local procedures.
CHART 5-4
INSTALL CONTROL CABINET
Note:Ideally, a Control cabinet is installed beside a Peripheral cabinet (existing SX-200 
cabinet ifupgrading). The cabinets may be separated by up to the length of the cable which
connects them together.
StepAction
Comments
1.Place the Control cabinet into its assigned
position.
2.Ensure that the doors open freely, that there is
adequate room for access, and that the AC
receptacle and cross-connect blocks are
within reach of the cables from the cabinet.
3.Before making any connections, perform the
“Verify Ground Connection” chart to ensure an
adequate ground. When the ground has been
verified, connect the ground wire to the
ground stud within the Control cabinet.
4.Allow enough room for cables to enter the
base of the Control cabinet from the sides or
rear.
5.Remove the Bay numbering labels from insideThese numbers are supplied for
the front door, and affix the appropriate labelsboth cabinets; keep unused
onto the inside of each 
cardfile at the back,
numbers to apply to new Bays as
beside each backplane. Bay numbering isthe PABX is expanded.
shown in Figure 4-15 and Figure 4-17.
WARNING
THE FANS INSTALLED IN THE UPPER BACK DOOR OF THE CONTROL CABINET ARE HIGH AIR-
FLOW DEVICES. LOOSE FOREIGN OBJECTS PLACED IN CLOSE PROXIMITY TO THE FANS MAY BE
PULLED INTO THE IMPELLERS. SERVICE AND INSTALLATION PERSONNEL MUST MAINTAIN A
SAFE DISTANCE FROM THE FANS IN ORDER TO PREVENT LOOSE PARTS OF CLOTHING OR HAIR
FROM BECOMING ENTANGLED IN THE FAN. THE COVERS OVER THE FANS PREVENT ACCIDEN-
TAL CONTACT WITH THE ROTATING PARTS, AND MUST ALWAYS BE INSTALLED.
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							Shipping, Receiving, and Installation Information
CHART 5-5
VERIFY GROUND CONNECTIONStepActionComments
Before installation can begin, an insulated #6
AWG green ground wire must be connected
between the equipment location and an
approved ground (metallic cold water pipe or
equivalent where it enters building).
1.Before plugging any cards into the cabinet, orDo not power up the PABX.
connecting the Equipment Ground wire, ensure
the equipment circuit breakers are turned off.
2.Plug the AC line cord into the building AC
receptacle.The #6 AWG green ground wire
should be connected to an
approved ground, but not to the
PABX.
3.Measure the AC voltage between the PABX
ground lug and the “approved” ground wire.Use a good quality, calibrated,
digital multimeter, and always
begin measurements at the
highest range setting.
4.
5.If the voltage is greater than 1.0 V, stop, andIf help is needed, consult your
locate another approved ground.engineering support group.
When the voltage is less than 1.0 V, measureBegin the measurements at the
the resistance; it should be less than 5 ohms.highest resistance range. If help is
If the resistance is greater than 5 ohms, takeneeded, consult your engineering
corrective action to reduce the resistance tosupport group.
less than 5 ohms.
6.Connect the verified ground wire to the
common ground stud in the control cabinet.
Page 51 
						

							SECTION MITL9109-094-200-NACHART 5-6
INSTALL ANALOG PERIPHERAL CABINET
StepActionComments
1.Unpack the cabinet and other items, except
printed circuit cards. Check items received
against packing list.
2.Inspect the cabinet, shelf, and other items forEnsure that the doors open and
loose, missing, or damaged parts.close freely, and all cables are
secure and in place. Remove
shipping screws from rear door.
3.Place the peripheral cabinet beside of the
control cabinet.
4.Route PCM cable PN9 108-026-OOO-NA
between the two cabinets; at this time
connect only the ground braid to the ground
stud in each cabinet, and the Control cabinet
end to 
J17B of the Control shelf backplane.
5.Install Surge Clamp on Bay 4, Slot 16, pin 10.Refer to Figure 4-l 1.
Ensure that the top of Surge Clamp is towardsthe top of the shelf. The top of the clamp
plugs onto pins 9 and 10.CHART 5-7
INSTALL A 672-PORT DIGITAL PERIPHERAL CABINET
StepActionComments
1.Unpack the cabinet and other items, except
printed circuit cards. Check items received
against packing list.
2.Inspect the cabinet, shelf, and other items forEnsure that the doors open and
loose, missing, or damaged parts.
close freely, and all cables are
secure and in place. Remove
shipping screws from rear door.
3.Place the peripheral cabinet beside the control
cabinet.
4.Route Intercabinet Cable Assembly (672 port)Refer to Figure 5-2.
between the two cabinets; at this time
connect only the ground lead to the ground
stud in each cabinet; the Intercabinet CableAssembly (672 port) is installed into the rear
power distribution panel of each cabinet (the
adapter plate is not used if the cable flange
matches the panel opening). Ensure that all
screws are installed securely to hold the
Intercabinet Cable Assembly (672 port) flange
(and the adapter 
plate.if required) to each
cabinet.Page 52