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Ricoh Mp C3000 Service Manual

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    							Exit Guide Plate, Paper Feed Out 
    SM 47 B793 
    B793 
    Booklet 
    Finisher 
    2.7  EXIT GUIDE PLATE, PAPER FEED OUT 
     
    The exit guide plate [A] opens  when a stapled stack is fed out. 
    Also it opens every time a sheet is fed to the  staple tray, to prevent the paper running into 
    the exit roller during stacking. 
    The exit guide plate motor [B] drives the exit  guide plate. The exit guide plate HP sensor [C] 
    detects when the guide plat e is at home position. 
    The stack feed-out belt feeds out stapled stacks . The pawl [D] on the belt moves the stack 
    out to the exit. 
    The stack feed-out motor [E] drives the belt. T he stack feed-out HP sensor [F] detects when 
    the belt is at home position.  
    						
    							Stapler Unit Movement 
    B793 48  SM 
    2.8  STAPLER UNIT MOVEMENT 
     
    The machine has only one stapler [A]. It does  stapling for booklets and for corner stapling. 
    The stapler unit motor [B] moves the stapler fr om side to side. The stapler unit HP sensor 
    [C] detects when the stapler unit is at home position. 
    In corner staple mode, at the start of the j ob, the stapler moves to the position where the 
    stapler will be inserted. 
    In booklet mode, at the start of a job, the  stapler moves to a starting position that depends 
    on the paper size, as follows:  ƒ  8.5 x 14 inches or shorte r: Rear side staple position 
    ƒ  Longer than 8.5 x 14 inches: Center position. When the st apler is at the center 
    position, bracket [E] rel eases ‘stopper L’, which ca tches the bottom edge of the 
    paper for booklet stapling with longer paper  sizes. This will be described in a later 
    section. 
    If the stapler safety sensor [D] detects the stapl er unit at its initialization, the stapler unit 
    stops moving until the stack feed out belt pawl  and stopper S are at home position. If the 
    stapler unit does not stop, it could  collide with the pawl and/or the stopper.  
    						
    							Stacking for Booklet Stapling 
    SM 49 B793 
    B793 
    Booklet 
    Finisher 
    2.9  STACKING FOR BOOKLET STAPLING 
    2.9.1 OVERVIEW 
    There are two stoppers near the stapler unit. T hese stoppers hold the stack of paper in the 
    correct position during stacking. 
    The stoppers are called ‘stopper S’ and ‘stopper  L’. Stopper S is used for legal size paper, 
    or shorter than 8.5 x 14 inches. Stopper L is  used for paper that is longer than 8.5 x 14 
    inches. 
     
    ƒ  In corner stapling mode, the pawl on t he stack feed-out belt holds the stack of 
    paper. For booklet stapling, this pawl stay s at home position, which is on the rear 
    side, so it does not inte rfere with booklet stapling. 
    2.9.2  8.5 X 14 (LEGAL) OR SHORTER 
     
    At the start of the set, the upper retracti on motor [A] turns on, and stopper S [B] moves 
    down into position to catch the paper 
    . The upper retraction motor also moves the upper 
    clamp roller [C] into contact with the stack 
    .  
    						
    							Stacking for Booklet Stapling 
    B793 50  SM 
     
    When the stack is complete, stopper S moves away [D], and the machine feeds the stack to 
    the correct position for stapling. To do this, the upper clamp roller motor [E] rotates the 
    upper clamp roller. 
    2.9.3  LONGER THAN 8.5 X 14 INCHES 
     
    At the start of the set, the stapler moves to the  center position. At this position, a bracket [A] 
    on the stapler unit pushes stopper L [B]. The  pawl [C] on the stopper L assembly then 
    moves into position to catch the paper. T he upper clamp roller holds the stack (see the  
    						
    							Stacking for Booklet Stapling 
    SM 51 B793 
    B793 
    Booklet 
    Finisher 
    previous section). 
    When the stack is complete, the stapler mo ves to the rear-side position, and stopper L 
    moves away. The machine feeds the stack  to the correct position for stapling.  
    						
    							Moving the Stack to the Folding Position 
    B793 52  SM 
    2.10  MOVING THE STACK TO THE FOLDING POSITION 
     
    First, the upper clamp roller feeds the sta ck down after the stack has been stapled. When 
    the lower clamp roller [A] catches the stack,  the upper clamp roller stops, and the lower 
    clamp roller feeds the stack down. 
    The lower clamp roller is released just befor e the leading edge of the stack reaches the 
    bottom fence [B] (this fence cons ists of two pawls that catch the paper). The bottom fence 
    moves the stack to the folding position 
    The fold roller motor [C] tu rns the lower clamp roller. 
    The lower retracting motor [D] moves the lo wer clamp roller against and away from the 
    stack. The lower clamp roller HP sensor [E] det ects when the lower clamp roller is moved to 
    the home position. 
    The bottom fence lift motor [F] moves the bottom fence up and down. The bottom fence HP 
    sensor [G] detects when the botto m fence is at home position.  
    						
    							Folder 
    SM 53 B793 
    B793 
    Booklet 
    Finisher 
    2.11 FOLDER 
    2.11.1 OVERVIEW 
    The fold plate pushes the stack into the nip bet ween the fold rollers. The fold rollers feed 
    out the stack, then reverse to feed it back in agai n. Then, the fold rollers feed the stack out 
    of the folder, to the booklet tray. 
    2.11.2 FOLD PLATE 
     
    [A]: Bottom Fence Stack Stoppers. Catches t he stack after it is released by the clamp 
    rollers. 
    [B]: Fold Plate Motor. Drives the timing  belt and gears that move the fold plate. 
    [C]: Fold Plate Cam. Controls the movement of t he fold plate to the left (into the nip of the 
    fold rollers) and right (toward the fold plate home position). 
    [D]: Fold Plate HP Sensor. Controls  operation of the fold plate motor. 
    [E]: Fold Plate. Moves left and pushes the st ack into the nip of the fold rollers and then 
    moves right to retract.  
    						
    							Folder 
    B793 54  SM 
    2.11.3 FOLD ROLLERS 
     
    [F]: Fold Roller Motor. Drives forward to  feed out the stack at the fold, and then drives 
    forward again to feed out the folded stack.  
     
    ƒ  This cycle can be repeated by  changing the setting of SP6136.  
    [G]: Fold Rollers. Driven by the fold roller motor,  this roller pair feeds out the stack at its fold, 
    reverses to feed in the stack to, and then feeds  forward again (assisted by the fold unit exit 
    rollers – not shown) to feed out the stack to the lower tray.  
    						
    							Punch Unit 
    SM 55 B793 
    B793 
    Booklet 
    Finisher 
    2.12 PUNCH UNIT 
    2.12.1  OVERVIEW OF OPERATION 
    Skew Correction Before Punching 
     
    The finisher entrance roller corrects for  paper skew and then the punch unit moves across 
    to punch the holes at the  correct position. Each sheet is punched one at a time. 
    Paper feeds out of the copier. The finisher  entrance sensor [A] detects the leading edge of 
    the sheet. 
    The finisher entrance roller [B] stops rotating br iefly while the copier exit rollers continue to 
    rotate. This buckles the paper against the fi nisher entrance roller to correct skew. The 
    finisher entrance roller starts to rotate  again and feeds the sheet into the finisher. 
    These SP codes adjust the ske w operation in the punch unit: 
    ƒ  SP6130. This SP corrects the punch hole ali gnment. To do this, it corrects the skew of 
    each sheet by adjusting the amount of time the finisher entrance roller remains off 
    while the exit roller of the machine rema ins on. For more, see Section 5. Service 
    Tables. 
    ƒ  SP6131. This SP determines w hether the finisher entrance roller stops to correct skew 
    when paper enters the finisher. You can use this SP to disable the skew correction. For 
    more, see Section 5. Service Tables.  
    						
    							Punch Unit 
    B793 56  SM 
    Punch Unit Position Correction 
     
    These operations (skew correction before pu nching, and punch unit position correction) 
    increase the accuracy of the punch alignment. 
      
    The trailing edge of the sheet passes  the finisher entrance sensor [A]. 
    The paper position slide unit moves the paper po sition sensor [B] forward to the edge of the 
    paper. 
    The paper position sensor detects  the position of the paper edge and sends this information 
    to the punch unit board. The machine uses the detected position  of the paper edge to 
    calculate the correct  position for punching. 
    The upper transport motor switches on and ro tates the feed rollers [C] the prescribed 
    distance to put the paper under the punch unit [D]. 
      
    Using the result of the posit ion calculation, the punch unit control board moves the punch 
    unit [D] to the adjusted punch position. 
    The paper position slide unit and its paper sens or, move back to the paper position slide 
    home position sensor  [E], and the punch unit fires the  punches to make the holes.  
      
    The feed rollers feed the punched paper out of the punch unit and into the paper path. The 
    punch unit moves back to home position (det ected by the home position sensor [F].  
    						
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