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Ricoh Mp C3000 Service Manual

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    SM 3-1 B230/B237/D042 
    Replacement 
    Adjustment 
    3.  REPLACEMENT AND ADJUSTMENT 
    3.1 BEFOREHAND 
     
    ƒ  Before installing options , please do the following: 
    1.  If there is a fax unit in the machi ne, print out all messages stored in the 
    memory, the lists of user-programmed  items, and the system parameter list. 
    2.  If there are printer jobs in the machine, print out all jobs in the printer buffer. 
    3.  Turn off the main switch and disconn ect the power cord, the telephone line, 
    and the network cable.  
    						
    							 
    B230/B237/D042 3-2 SM 
    3.2 SPECIAL TOOLS 
    Part Number Description  Q’ty 
    B645 5010  SD Card  1 
    B645 6705  PCMCIA Card Adapter 1 
    B645 6820  USB Reader/Writer 1 
    VSSM9000  Digital Multimeter – FLUKE87 1 
    G021 9350 
    Loop-back Connector – Parallel * NOTE  1 
    C401 9503  20X Magnification Scope 
    1 
    A257 9300  Grease Barrierta – S552R  1 
    5203 9502  Silicone Grease G-501 1 
    A092 9503  C4 Color Test Chart (3 pcs/set)  1 
    A006 9104  Scanner Positioning Pin (4 pcs/set) 1 
    B679 5100  Plug - IEEE1284 Type C 1 
    B132 9700  Lubricant Powder  1 
     
    ƒ  The “Loop-back Connector–Parallel” requires the “Plug-IEEE1284 Type C”, and 
    the optional IEEE1284 interface option must also be installed.  
    						
    							 
    SM 3-3 B230/B237/D042 
    Replacement 
    Adjustment 
    3.3 IMAGE ADJUSTMENT 
    3.3.1 SCANNING 
    Check the printing registration/side-to-side  adjustment and the blank margin adjustment 
    before you do the followi ng scanner adjustments. 
     
    ƒ  Use a S-2-1 test chart to  do the following adjustments. 
    Scanner sub-scan magnification 
     
    A: Sub-scan magnification 
    1.  Put the test chart on the exposure glass. Then 
    make a copy from one of the feed stations. 
    2.  Check the magnification ratio. Adjust with  SP4-008 if necessary. 
    Standard: ±1.0%. 
     
    Scanner leading edge and side-to-side registration 
     
    A: Leading Edge Registration 
    1.  Put the test chart on the exposure glass. Then  make a copy from one of the feed stations. 
    2.  Check the leading edge and side-to-side  registration. Adjust the following SP modes if 
    necessary. Standard: 0 ± 2mm for the leading 
    edge registration, 0 ± 2.5mm for the side-to-side 
    registration.  
     
      SP mode 
    Leading Edge Registration SP4-010-001 
    Side-to-Side Registration SP4-011-001 
     
    ⇒ 
    Rev. 04/2007 
    						
    							 
    B230/B237/D042 3-4 SM 
    3.3.2 ARDF 
    ARDF side-to-side, leading edge registration and trailing edge 
     
    A: Leading edge registration 
    Use A3/DLT paper to make a temporary test chart as shown above. 
    1.  Put the temporary test chart on the ARDF. Then make a copy from one of the  feed stations. 
    2.  Check the registration. Check the leadi ng edge and side-to-side registration. 
    Adjust the following SP modes if necessar y. Standard: 4.2 ± 2 mm for the leading 
    edge registration, 2 ± 1 mm for the side-to -side registration. Use the following SP 
    modes to adjust if necessary. 
     
    SP Code   What It Does  Adjustment Range  
    SP6-006-001  Side-to-Side Registration  ± 3.0 mm 
    SP6-006-003  Leading Edge Registration  ± 5.0 mm 
    SP6-006-005  Buckle: Duplex Front  ± 5.0 mm 
    SP6-006-006  Buckle: Duplex Rear  ± 5.0 mm 
    SP6-006-007  Rear Edge Erase (Trailing Edge) ± 5.0 mm 
     
    ARDF sub-scan magnification 
    1.  Put the temporary test chart on the ARDF. Then make a copy from one of the 
    feed stations. 
    2.  Check the magnification ratio. Adjust  with SP6-017-001 if necessary.   
    Standard: ±1.0% 
    Reduction mode: ±1.0%   
    Enlargement mode: ±1.0% 
    Rev. 04/2007
    ⇒  
    						
    							 
    SM 3-5 B230/B237/D042 
    Replacement 
    Adjustment 
    3.3.3 REGISTRATION 
    Image Area 
     
    A = C = 4.2mm (1.6), B = 2.0mm 
    Make sure that the registration is 
    adjusted within the adjustment 
    standard range as shown below. 
    Leading Edge 
    Adjusts the leading edge registration 
    for each paper type and process line 
    speed. 
    Side to Side 
    Adjusts the side-to-side registration for each  paper feed station. Use SP mode (SP1-002) 
    to adjust the side-to-side registration for t he optional paper feed unit, LCT, and duplex unit. 
    Adjustment Standard 
    ƒ  Leading edge (sub-scan direction): 4.2 ± 2 mm 
    ƒ  Side to side (main-scan direction): 2 ± 1 mm 
    Paper Registration Standard 
    The registration in both main and sub-scan  directions can change within the following 
    tolerance. 
    ƒ  Sub-scan direction: 0 ± 9 mm 
    ƒ  Main-scan direction: 0 ± 4 mm 
    Adjustment Procedure 
    1. Enter SP2-109-003. 
    2.  Print out the test pattern (14: 1-dot trimming pattern) with SP2-109. 
     
    ƒ  Registration can change sli ghtly as shown on the previous page. Print some 
    pages of the 1-dot trimming pattern fo r step 3 and 4. Then average the leading 
    edge and side-to-side registration va lues and adjust each SP mode. 
    3.  Do the leading edge registration adjustment.  1.  Check the leading edge registra tion and adjust it with SP1-001. 
    2.  Select the adjustment conditions  (paper type and process line speed). 
    3.  Input the value. Then press the 
     key. 
    4.  Generate a trim pattern to check the leading edge adjustment. 
    ⇒
    Rev. 04/2007 
    						
    							 
    B230/B237/D042 3-6 SM 
    4.  Do the side-to-side registration adjustment. 
    1.  Check the side-to-side regist ration and adjust it with SP1-002. 
    2.  Select the adjustment c onditions (paper feed station). 
    3.  Input the value. Then press the 
     key. 
    4.  Generate a trim pattern to check the leading edge adjustment. 
    3.3.4  ERASE MARGIN ADJUSTMENT 
     
    ƒ  Adjust the erase margin C and D only if  the registration (main scan and sub scan) 
    cannot be adjusted within t he standard values. Do the r egistration adjustment after 
    adjusting the erase margin C and D, and t hen adjust the erase margin A and B. 
     
    1. Enter SP2-109. 
    2.  Print out the test pattern (14: 1-dot trimming  pattern) with SP2-109. 
    3.  Check the erase margin A and B. Adjust  them with SP2-103 if necessary. 
    Leading edge: 1.5 to 5.0 mm,   
    Side-to-side:0.5 to 4.0 mm,   
    Trailing edge: 0.5 to 0.6 mm 
    3.3.5 COLOR REGISTRATION 
    Line Position Adjustment 
    The automatic line positio n adjustment usually is 
    done for a specified conditi on to get the best color 
    prints.  
    Do the following if color registration shifts:   
    ƒ  Do “Auto Color Registration” as follows  to do the forced line position adjustment.   
    1.  First do SP2-111-3.   
    2.  Then do SP2-111-1.  To check if SP 2-111-1 was successful,  watch the screen during the process. A 
    message is displayed at the end. Also, you can check the result with SP 2-194-10 
    to -12. 
    ƒ  You should also do the line posit ion adjustment at these times: 
    ƒ  After you transport or move the machi ne (you should do the forced line position 
    adjustment if you install the machine at  the user location.) if the machine is 
    pre-installed at the workshop and moved to the user location,   
    Rev. 04/2007
    ⇒  
    						
    							 
    SM 3-7 B230/B237/D042 
    Replacement 
    Adjustment 
    ƒ  When you open the dr um positioning plate 
    ƒ  When you remove or replace the motors , clutches, and/or gears related to the 
    drum/development/transfer sections 
    ƒ  When you remove or replace the image  transfer belt, image transfer belt unit or 
    laser optical housing unit 
    3.3.6 PRINTER GA MMA CORRECTION 
     
    ƒ  The ACC is usually sufficient to adjust the color balance to get the best print output. 
    You only need the printer gamma correction to fine-tune to meet user 
    requirements. 
    Use SP modes if you want to modify the printer gamma curve created with ACC. You can 
    adjust the gamma data for the following: 
    ƒ Highlight 
    ƒ Middle 
    ƒ Shadow areas 
    ƒ IDmax.  
    The adjustable range is from 0 to 30 (31 steps).   
    Copy Mode 
    - KCMY Color Balance Adjustment -  
    The adjustment uses only “Offset” values. 
     
    ƒ  Never change “Option” values (default value is 0). 
    Highlight (Low ID)  Levels 2 through 5 in the C4 chart 10-level scale 
    Middle (Middle ID)  Levels 3 through 7 in the C4 chart 10-level scale 
    Shadow (High ID)  Levels 6 through 9 in the C4 chart 10-level scale 
    ID max  Level 10 in the C4 chart 10-level scale (affects the entire image 
    density.) 
    Offset The higher the number in the range associated with the low ID, 
    middle ID, high ID, and ID max, the greater the density. 
     
    There are four adjustable modes (can be adjusted with SP4-918-009): 
    ƒ  Copy Photo mode 
    ƒ  Copy Letter mode 
    ƒ  Copy Letter (Single Color) mode 
    ƒ  Copy Photo (Single Color) mode 
    Rev. 04/2007
    ⇒  
    						
    							 
    B230/B237/D042 3-8 SM 
     
    - Adjustment Procedure -  
    1.  Copy the C-4 chart in the mode that you want to adjust. 
    2.  Enter the SP mode. 
    3. Select “Copy SP.” 
    4. Select SP4-918-009. 
    5.  Adjust the offset values until the copy quality conforms to the standard (
    the 
    table below). 
     
    ƒ  1. Never change “Option” value (default value is 0). 
    ƒ  2. Adjust the density in this order: “I D Max,” “Middle,” “Shadow,” “Highlight.” 
    - Photo Mode, Full Color -  
      Item to Adjust  Level on the C-4 chart  Adjustment Standard  
    1 ID max: 
    (K, C, M, and Y) 
    Adjust the offset value so that 
    the density of level 10 
    matches that of level 10 on 
    the C-4 chart. 
    2 Middle (Middle 
    ID) 
    (K, C, M, and Y) 
    Adjust the offset value so that 
    the density of level 6 matches 
    that of level 6 on the C-4 
    chart. 
    3 
    Shadow (High ID) 
    (K, C, M, and Y) Adjust the offset value so that 
    the density of level 8 matches 
    Rev. 04/2007 
    						
    							 
    SM 3-9 B230/B237/D042 
    Replacement 
    Adjustment 
    that of level 8 on the C-4 
    chart. 
    4  Highlight (Low ID) 
    (K, C, M, and Y) 
     Adjust the offset value so that 
    dirty background does not 
    show on the copy and the 
    density of level 
    3 is slightly 
    lighter than that of level 3 on 
    the C-4 chart. 
    5  K Highlight (Low 
    ID) (C,M, and Y) 
     
    Adjust the offset value so that 
    the color balance of black 
    scale levels 3 through 5 in the 
    copy is seen as gray (no C, 
    M, or Y should be visible). If 
    the black scale contains C, 
    M, or Y, do steps 1 to 4 again.
     
    - Photo Mode, Single Color -
     
      Item to Adjust  Level on the C-4 chart  Adjustment Standard  
    1  ID max: (K) 
    Adjust the offset value so that 
    the density of level 10 
    matches that of level 10 on 
    the C-4 chart. 
    2 Middle (Middle 
    ID) (K) 
    Adjust the offset value so that 
    the density of level 6 matches 
    that of level 6 on the C-4 
    chart. 
    3 Shadow (High ID) 
    (K) 
    Adjust the offset value so that 
    the density of level 8 matches 
    that of level 8 on the C-4 
    chart. 
    Rev. 04/2007 
    						
    							 
    B230/B237/D042 3-10 SM 
    4 Highlight (Low ID) 
    (K) 
    Adjust the offset value so that 
    dirty background does not 
    show on the copy and the 
    density of level 
    3 is slightly 
    lighter than that of level 3 on 
    the C-4 chart. 
     
    - Text (Letter) Mode, Full Color -  
      Item to Adjust  Level on the C-4 chart (K)  Adjustment Standard  
    1 ID max: (K, C, M, 
    and Y) 
    Adjust the offset value so that 
    the density of level 10 
    matches that of level 10 on 
    the C-4 chart. 
    2 Middle (Middle 
    ID)  
    (K, C, M, and Y) 
    Adjust the offset value so that 
    the density of level 6 matches 
    that of level 6 on the C-4 
    chart. 
    3 
    Shadow (High ID) 
    (K, C, M, and Y) 
    Adjust the offset value so that 
    the density of level 8 matches 
    that of level 8 on the C-4 
    chart. 
    4 Highlight (Low ID) 
    (K, C, M, and Y) 
    Adjust the offset value so that 
    dirty background does not 
    show on the copy and the 
    density of level 
    3 is slightly 
    lighter than that of level 3 on 
    the C-4 chart. 
     
    - Text (Letter) Mode, Single Color -  
      Item to Adjust  Level on the C-4 chart (K)  Adjustment Standard  
    1  ID max: (K) Adjust the offset value so 
    that the density of level 10 
    Rev. 04/2007 
    						
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