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Xerox WorkCentre 3045 Service Manual

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    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-27Image Quality
    3Inspect the Registration Roller and 
    the Registration Pinch Roller for wear 
    or damage.
    Is either part worn or damaged?Replace the 
    Registration 
    Roller 
    (page 4-27), 
    then go to 
    Step 6.Go to Step 4.
    4Does the image print correctly? Complete. Go to Step 5.
    5Replace the Feed Roller (page 4-17).
    Does the image print correctly?Complete. Go to Step 6.
    6Replace the Separator Pad 
    (page 4-74).
    Does the image print correctly?Complete. Go to Step 7.
    7Replace the MCU Board (page 4-43).
    Does the image print correctly?Complete. Contact field 
    support for 
    assistance. Troubleshooting Procedure Table (continued)
    Step Actions and Questions Yes No 
    						
    							3-28 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Image Quality
    Unfused Image 
    The image is not completely fused to the paper. The image easily rubs off.
    Wa rn i n g
    Allow the Fuser to cool before servicing the printer.
    Initial Actions
    • Check the media path.
    • Check the Fuser connection.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Example Print
    ■Fuser, PL5.1.1
    ■MCU Board, PL7.1.3
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Check the media being used.
    Is the media dry and 
    recommended?Go to Step 3. Replace with 
    dry, approved 
    media, then go 
    to Step 2.
    2Does the image print correctly? Complete. Go to Step 3.
    3Check the Toner type.
    Is non-Xerox Toner in use?Replace toner, 
    then go to 
    Step 4.Go to Step 5.
    4Does the image print correctly? Complete. Go to Step 5.
    5Replace the Fuser (page 4-38).
    Does the error persist?Go to Step 6. Complete.
    6Replace the MCU Board (page 4-43).
    Does the error persist?Contact field 
    support for 
    assistance.Complete.
    4510 051 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-29Image Quality
    Incorrect Magnification
    Incorrect magnification when copying with the ADF feeding.
    Initial Actions
    • Check the paper transfer path.
    • Ensure there are no debris on the transfer path.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Example Print
    ■Scanner Assembly (3045NI) 
    PL8.1.1
    ■Scanner Assembly (3045B) PL8.2.1
    Troubleshooting Procedure
    Step Actions and Questions Yes No
    1Check media condition.
    Is the paper dry, recommended, 
    loaded in the correct position, and 
    meet specifications?Go to Step 2. Replace the 
    media or use 
    the platen.
    2Is the ADF closed against the 
    document glass completely?Go to Step 3. Close the ADF.
    3Perform Scanner Calibration 
    procedure (“Scanner Adjustment” on 
    page 6-7).
    Does the error still occur?Replace the 
    Scanner 
    (page 4-109).Complete.
    Magnification Incorrect  
    						
    							3-30 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Image Quality
    ADF Lines or Streaks
    There are lines or streaks on copies from the ADF.
    Initial Actions
    • Check the document glass.
    • Ensure there are no debris on the document glass.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Example Print
    ■Scanner Assembly (3045NI) 
    PL8.1.1
    ■Scanner Assembly (3045B) PL8.2.1
    Troubleshooting Procedure
    Step Actions and Questions Yes No
    1Check the output document.
    Are there lines or streaks on the 
    document?Replace the 
    original 
    document.Go to Step 2.
    2Is there debris on the document 
    glass?Clean the 
    document glass 
    using a lint-free 
    cloth.Go to Step 3.
    3Does the image quality improve? Complete. Go to Step 4.
    4Are there scratches on the 
    document glass?Replace the 
    Scanner 
    (page 4-109).Complete.
    Smudges or Smears 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-31Image Quality
    Spots from ADF
    There are spots on copies from the ADF.
    Initial Actions
    • Check the document glass.
    • Ensure there are no debris on the document glass.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Example Print
    ■Scanner Assembly (3045NI) 
    PL8.1.1
    ■Scanner Assembly (3045B) PL8.2.1
    Troubleshooting Procedure
    Step Actions and Questions Yes No
    1Check the original document. 
    Are there spots on the original?Replace the 
    original 
    document.Go to Step 2.
    2Check for debris on the document 
    glass and the CVT window.
    Is there any debris?Clean the 
    document glass 
    using a lint-free 
    cloth.Go to Step 3.
    3Does the image quality improve? Complete. Replace the 
    Scanner 
    (page 4-109).
    Random Spots 
    						
    							3-32 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Image Quality
    Te s t  P r i n t s
    A variety of test prints are available for troubleshooting print quality defects and 
    to confirm proper printer operation. Test Prints can isolate printing problems to the 
    MCU or Image Processor Board by using on board image data to isolate the two 
    boards. Test prints are also useful for stimulating asynchronous (dynamic) events 
    related to the print process, or as a test for media path and media related 
    problems. Some other key features of test prints:
    • Is the only diagnostic utility to exercise the entire print cycle.
    • They are isolated from the operating system, and are run from firmware.
    • Isolates the Image Processor Board from the MCU Board.
    • Captures static or dynamic events.
    • Helps to isolate events that cause print artifacts or prevents printing.
    Test prints are selected from the list of available test prints in the Te s t  P r i n t menu 
    of diagnostics. 
    Printing Test Prints From CE Diagnostics 
    1. Start the CE Diagnostic software, and select the CE Diags tab.
    2. Select Test Print.
    3. Select the desired test print button.
    Printing Test Prints From Service Diagnostics
    1. Power off the printer.
    2. Power on the printer while pressing the Down Arrow and Up Arrow buttons.
    3. Release the fingers from the buttons when “CE Mode” and “Password” is 
    displayed.
    4. Press the Down Arrow button twice and press OK button.
    The printer is now in Service Diagnostic mode.
    5. Press the Down Arrow button until “Test Print” is displayed.
    6. Press OK.
    7. Use the Down Arrow and Up Arrow buttons to select the desired test print.
    Paper Size
    Sets the paper size in which the test print is printed. 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-33Image Quality
    Te s t P a t A S I C [ I O T ]  Te s t  P r i n t
    Prints theprint engine test pattern.
    If the pattern does not print correctly, check the 
    MCU Board. If the pattern prints OK, check the 
    Image Processor Board.
    Te s t P a t L P H [ I O T ]  Te s t  P r i n t
    Prints the IP Board grid pattern. 
    Compare the print with the sample. If the test print 
    does not match the test print shown here, check the 
    MCU Board. If the test print is OK, check that the 
    printer is connected correctly.
    s3040-176
    s3040-177 
    						
    							3-34 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Image Quality
    Image Specifications
    The following table lists specifications for the printer.
    Note
    The printed image has 4.1 mm margins on all sides.
     
    CharacteristicSpecification
    Maximum Print Area 215.9 mm x 355.6 mm (8.5 inches x 14 inches)
    Guaranteed Print Area 215.9 mm x 355.6 mm (8.5 inches x 14 inches)
    Skew
    Main Paper Tray (A4)
    Main Paper Tray (LTR)
    Bypass Tray (A4)
    Bypass Tray (LTR)180 mm ± 1.4 mm
    200 mm ± 1.5 mm
    180 mm ± 2.0 mm
    200 mm ± 2.2 mm
    Perpendicularity 140 mm ± 1.0 mm
    Parallelism
    A4 280 mm ± 1.3 mm
    LTR 260 mm ± 1.3 mm
    Linearity (Main Paper Tray)
    Horizontal
    A4
    LT R180 mm ± 0.5 mm
    200 mm ± 0.5 mm
    Ve r t ica l
    A4
    LT R280 mm ± 0.6 mm
    260 mm ± 0.6 mm
    Slant
    A4
    LT R254.5 mm ± 1.1 mm
    282.8 mm ± 1.2 mm
    Magnification Error
    Horizontal 
    A4
    LT R180 mm ± 0.5 mm
    200 mm ± 0.5 mm
    Ve r t ica l  
    A4
    LT R280 mm ± 0.5 mm
    260 mm ± 0.5 mm
    Registration
    Leading Edge≤ ± 2.0 mm
    Side Edge≤ ± 2.5 mm 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-35Image Quality
    Guaranteed Print Areas
    • Maximum Print Area: 215.9 mm x 355.6 mm
    Guaranteed and Maximum Area
    4 mm
    4 mm4 mm
    4 mm
    355.6 mm
    (14 inch)
    215.9 mm
    (8.5 inch)351.6 mm
    347.6 mm
    210.9 mm Guaranteed Printing Area
    207.9 mm 
    						
    							3-36 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Image Quality 
    						
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