Xerox WorkCentre 3045 Service Manual

							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-31Service Parts Disassembly
4. Release the 3 hooks that secure the Registration Sensor to the chassis.
5. Disconnect P/J230 to remove the sensor from the chassis.
s3040-038
P/J230 
						

							4-32 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
Feed Solenoid
PL2.3.21
1. Remove the Main Tray (page 4-13).
2. Remove the Front Cover (page 4-15).
3. Remove the Left Side Cover (page 4-16).
4. Disconnect P/J10 on the MCU Board.
5. Feed the solenoid harness through the opening near the Main Drive Assembly.
6. Release the solenoid and Registration Sensor harnesses from the feed solenoid 
cover, then remove the cover.
7. Remove 1 screw (silver, tap, 8 mm), and remove the Feed Solenoid from the 
printer.
s3040-039
P/J10 
						

							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-33Service Parts Disassembly
Phaser 3010/3040 Xerographics
Xerographics Assembly
PL3.1.1
1. Remove the Main Tray (page 4-13).
2. Remove the Front Cover (page 4-15).
3. Remove the Rear Door (page 4-8).
4. Remove the Left Cover (page 4-16).
5. Remove the Right Cover (page 4-12).
6. Remove the Top Cover (page 4-7).
7. Remove the Rear Cover (page 4-11).
8. Remove the Toner Motor (page 4-37).
9. Remove the Toner Dispense Assembly (page 4-36).
10. Remove the Fuser (page 4-38).
11. Remove the Main Drive Assembly (page 4-40).
12. Remove the Main Drive Motor (page 4-41).
13. Remove the Power Switch Assembly (page 4-46).
14. Remove the MCU Board (page 4-43).
15. Remove the HVPS (page 4-42).
16. Remove the IP Board (page 4-45).
17. Remove the LVPS (page 4-48).
18. Remove the IP Board and LVPS brackets (page 4-49).
19. Remove the Rear Door Interlock Switch (page 4-44). 
						

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20. Disconnect the ribbon cable from P/J9 on the IP Board.
21. Release the hook that secures the FFC cover to the Upper Plate.
22. Remove the ribbon cable from the upper plate guide.
23. Remove 2 screws (silver, tapping. 8mm) that secure the upper plate to the 
xerographics assembly.
s3040-040 
						

							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-35Service Parts Disassembly
24. Remove the 3 screws (silver, tap, 8 mm), to remove the xerographics assembly 
from the printer.
Replacement Note
Inspect the Feed and Separator Roller assemblies. Replace if worn.
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							4-36 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
Toner Dispense Assembly
PL4.1.1
1. Remove the Toner Cartridge (page 4-5).
2. Remove the Main Tray (page 4-13).
3. Remove the Front Cover (page 4-15).
4. Remove the Right Cover (page 4-12).
5. Remove the Top Cover (page 4-7).
6. Remove the Toner Motor (page 4-37).
7. Disconnect P/J203 from the LVPS and release the harness from the guides.
8. Disconnect P/J20 and P/J21 from the MCU Board and release all the 
harnesses from the Dispense Assembly harness guide.
9. Remove 3 screws (silver, metal, 6mm) that secure the Dispense Assembly to 
the chassis.
10. Disconnect the CRUM reader from the Dispense Assembly to remove the 
assembly.
s3040-042
P/J20
P/J21
P/J203 
						

							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-37Service Parts Disassembly
Toner Motor
PL4.1.2
1. Remove the Main Tray (page 4-13).
2. Remove the Front Cover (page 4-15).
3. Disconnect P/J150 from the motor.
4. Remove 1 screw (silver, tap, 8 mm) that secures the motor and ground wire to 
the chassis.
5. Rotate the motor CCW to release the mounting tab from the retainer.
Replacement Note
Capture the ground wire between the screw and motor mounting tab.
P/J150
s3040-043 
						

							4-38 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
Fuser
PL5.1.1
Wa rn i n g
Allow the Fuser to cool before performing this procedure.
1. Remove the Main Tray (page 4-13).
2. Remove the Front Cover (page 4-15).
3. Remove the Left Cover (page 4-16).
4. Remove the Right Cover (page 4-12).
5. Remove the Top Cover (page 4-7).
6. Remove the Rear Cover (page 4-11).
7. Disconnect P/J201 on the LVPS, and release the harness from the guide.
8. Disconnect P/J18 from the MCU Board.
9. Remove 3 screws (hex-head, tap, 10mm) that secure the Fuser to the chassis.
s3040-103
P/J201
P/J18 
						

							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-39Service Parts Disassembly
Replacement Note
Install the Fuser wiring in the harness guides as shown.
Top Side
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Phaser 3010/3040 Drive
Main Drive Assembly
PL6.1.1
Caution
The gears of the Main Drive Assembly are not captive to the cover. Use care 
when removing the cover to maintain correct gear orientation.
1. Remove the Main Tray Cover (page 4-13).
2. Remove the Front Cover (page 4-15).
3. Remove the Left Side Cover (page 4-16).
4. Remove the 2 screws (silver, metal, 6 mm), and 1 screw (silver, tap, 8mm) that 
secure the Main Drive Assembly to the chassis.
s3040-086