Xerox 1632 2240 3535 Color Carrera Manual

							6/02
2 - 111 DC1632/2240
7-281
Status Indicator RAPs Prelaunch Training/Review
7-281 Tray 1 LiftThe Tray 1 Level Sensor does not detect tray lift.Initial ActionsCheck drive of the following:
ï Manually turn the gear at rear of the TRAY 1 to check that the Bottom Plate moves up and
down smoothly.
ï Gently push Tray 1 in to check the drive transmission is firmly engaged.ProcedureEnter dC330 [008-002] and press Start. The Tray 1 Feed/Lift motor energizes (PL2.4).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [007-116] and press Start. Open and close Tray 1. The display changes.
YN
Check the wires and connectors. 
If the check is OK, replace the Tray 1 Level Sensor (PL 2.4). 
If the problem continues, replace the Tray Module PWB (PL 16.15).
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 1 Lift/Feed Motor CD
Figure 2 Tray 1 Level Sensor CD 
						

							6/02
2-112DC1632/2240
7-282
Prelaunch Training/Review Status Indicator RAPs
7-282 Tray 2 LiftThe Tray 2 Level Sensor does detect tray lift.Initial ActionsCheck drive of the following:
ï Manually turn the gear at rear of the Tray 2 to check that the Bottom Plate moves up and
down smoothly.
ï Gently push Tray 2 in to check the drive transmission is firmly engaged.ProcedureEnter dC330 [008-004] and press Start. The Tray 2 Feed/Lift motor energizes (PL16.7).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [007-117] and press Start. Open and close Tray 2. The display changes.
YN
Check the wires and connectors. If the check is OK, replace the Tray 2 Level Sensor PL
16.7. 
If the problem continues, replace the Tray Module PWB (PL 16.15).
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 2 Lift/Feed Motor CDFigure 2 Tray 2 Level Sensor CD 
						

							6/02
2-113 DC1632/2240
7-291
Status Indicator RAPs Prelaunch Training/Review
7-291 Tray 3 LiftThe Tray 3 Level Sensor does detect tray lift.Initial Actionsï Manually turn the gear at rear of the TRAY 3 to check that the Bottom Plate moves up and
down smoothly.
ï Gently push Tray 3 in to check the drive transmission is firmly engaged.ProcedureEnter dC330 [008-006] and press Start. The Tray 3 Feed/Lift motor energizes (PL 16.9).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [007-118] and press Start. Open and close Tray 3. The display changes.
YN
Check the wires and connectors. If the check is OK, replace the Tray 3 Level Sensor PL
16.7. 
If the problem continues, replace the Tray Module PWB (PL 16.15).
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 3 Lift/Feed Motor CDFigure 2 Tray 3 Level Sensor CD 
						

							6/02
2-114DC1632/2240
7-293
Prelaunch Training/Review Status Indicator RAPs
7-293 Tray 4 LiftThe Tray 4 Level Sensor does detect tray lift.Initial ActionsCheck drive of the following:
ï Manually turn the gear at rear of the TRAY 4 to check that the Bottom Plate moves up and
down smoothly.
ï Gently push Tray 4 in to check the drive transmission is firmly engaged.ProcedureEnter dC330 [008-008] and press Start. The Tray 4 Feed/Lift motor energizes (PL 16.11).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [007-119] and press Start. Open and close Tray 4. The display changes.
YN
Check the wires and connectors. If the check is OK, replace the Tray 4 Level Sensor (PL
16.7). 
If the problem continues, replace the Tray Module PWB (PL 16.15).
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 4 Lift/Feed Motor CDFigure 2 Tray 4 Level Sensor CD 
						

							6/02
2-115 DC1632/2240
7-397
Status Indicator RAPs Prelaunch Training/Review
7-397 All Trays Lift SensorsAll the Tray Level Sensors did not energize.ProcedureCheck the dC122 Shutdown History.  007-281, 007-282, 007-283, 007-284, 007-291, or 007-
293 fault has occurred.
YN
Replace the following in sequence:
ï Tray Module PWB (PL 15.9) (PL 16.15)
ï MCU PWB (PL 13.1) (TRAY 1 only)
Go to the appropriate RAP. 
						

							6/02
2-116DC1632/2240
7-930
Prelaunch Training/Review Status Indicator RAPs
7-930 Tray 1 Paper Size MismatchThe paper in Tray 1 does not match the paper size selected.ProcedureThe correct size paper is loaded in Tray 1.
YN
Load the correct size paper.
Go to (RAP7-270). 
						

							6/02
2-117 DC1632/2240
7-931, 7-932
Status Indicator RAPs Prelaunch Training/Review
7-931 Tray 2 Paper Size MismatchThe paper in Tray 2 does not match the paper size selected.ProcedureThe correct size paper is loaded in Tray 2.
YN
Ensure Paper Guides are correctly adjusted.
Load the correct size paper.
Go to (RAP7-271).
7-932 Tray 3 Paper Size MismatchThe paper in Tray 3 does not match the paper size selected.ProcedureThe correct size paper is loaded in Tray 3.
YN
Ensure Paper Guides are correctly adjusted.
Load the correct size paper.
Go to (RAP7-276). 
						

							6/02
2-118DC1632/2240
7-933, 7-935
Prelaunch Training/Review Status Indicator RAPs
7-933 Tray 4 Paper Size MismatchThe paper in Tray 4 does not match the paper size selected.ProcedureThe correct size paper is loaded in Tray 4.
YN
Ensure Paper Guides are correctly adjusted.
Load the correct size paper.
Go to (RAP7-277).
7-935 Job Continue Not AvailableAutomatic Tray switching cannot be continued because a tray was not programed.ProcedureProgram the appropriate tray. The problem continues.
YN
Return to Service Call Procedures.
Refer to the User Guide information for Auto Tray Switching. 
						

							6/02
2-119 DC1632/2240
7-954, 7-959
Status Indicator RAPs Prelaunch Training/Review
7-954 SMH Size Mismatch (Slow Scan Direction)The paper in the slow scan direction is shorter than the specified paper size.ProcedureThe correct size paper is loaded in the SMH.
YN
Load the correct size paper.
Replace the Registration Sensor. (PL 2.6).
7-959 Tray 5 Paper Mismatch 1Other than dedicated stock is detected by the OHP sensor.Initial Actionsï Ensure that dedicated stock is used.
ï Check that the transparencies are oriented correctly.
ï Check for obstructions and clean the OHP Sensor.ProcedureEnter dC330 [008-110] and press Start. Block the OHP Sensor R using plain paper (PL 2.6).
The display changes. 
YN
Go to OF 99-1 Reflective Sensor RAP.
Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1).
Figure 1 The OHP Sensor R 
						

							6/02
2-120DC1632/2240
7-960, 7-969
Prelaunch Training/Review Status Indicator RAPs
7-960 Tray 5 Paper Mismatch 2 A different paper type or transparency was detected when plain/heavyweight paper was spec-
ified.Initial Actionsï Check that the loaded paper type matches the UI selection.
ï Check the OHP sensor area for foreign substancesProcedureEnter dC330 8-110. Block the OHP Sensor R using plain paper. The display changes. 
YN
Go to RAP OF 99-1 Reflective Sensor RAP. 
Replace the MCU PWB (PL 13.1).
Figure 1 The OHP Sensor R
7-969 Full Paper StackThe Full Paper Stack Sensor detects that Face Down Tray is full.Initial ActionsCheck the Full Paper Stack Sensor for obstructions and actuator operation. ProcedureEnter dC330 [010-102] and press Start. Move the Full Paper Stack Sensor (PL 10.2) actuator
up and down. The display changes.
YN
Go to OF 99-2 Transmissive Sensor RAP.
Check the connectors and wires. If the check is OK, replace the MCU PWB (13.1). 
If the problem continues, replace the I/F PWB (PL 9.1). 
Figure 1 The Full Paper Stack Sensor