Xerox 1632 2240 3535 Color Carrera Manual

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9-411
Status Indicator RAPs Prelaunch Training/Review
9-411 Toner Cartridge (M) Near EmptyThe Yellow Toner Cartridge is nearly empty.
NOTE: Continuous running of high density prints can temporarily deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (M).
ï Check the ATC Sensor (M) for blockage or contaminants.
ï Check the drive system from the Developer Drive Motor to the Developer Housing (M) for
damage. ProcedureEnter  dC330 [009-002]. The Toner Dispense Motor (M) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [009-014]. The Developer Motor energizes (PL 1.1).
YN
Go to OF 99-6 Motor Open RAP.
Perform ADJ 9.3.  The ATC Sensor (M) fail judgement is OK.
YN
Go the 9-382 ATC Sensor Failure (M) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor MFigure 2 The Developer Motor 
						

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9-412
Prelaunch Training/Review Status Indicator RAPs
9-412 Toner Cartridge (C) Near EmptyThe Cyan Toner Cartridge is nearly empty/empty.
NOTE: Continuous running of high density prints can temporarily deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (C).
ï Check the ATC Sensor (C) for blockage or contaminants.
ï Check the drive system from the Developer Drive Motor to the Developer Housing (C) for
damage. ProcedureEnter dC330 [009-003]. The Toner Dispense Motor (C) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [009-014]. The Developer Motor energizes (PL 1.1).
YN
Go to OF 99-6 Motor Open RAP.
Perform ADJ 9.3.  The ATC Sensor (C) fail judgement is OK.
YN
Go the 9-383, ATC Sensor Failure (C) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor CFigure 2 The Developer Motor 
						

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9-413, 9-428
Status Indicator RAPs Prelaunch Training/Review
9-413 Toner Cartridge (K) Near EmptyThe Black Toner Cartridge is nearly empty.
NOTE: Continuous running of high density prints can temporally deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (K).
ï Check the ATC Sensor (K) for blockage or contaminants.
ï Check the drive system from the Main Drive Motor to the Developer Housing (K) for dam-
age. ProcedureEnter dC330 [009-004]. The Toner Dispense Motor (K) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330. Stack the codes [004-004, Main Motor] and [009-013, Dev. Clutch (K)]. The
Black Developer Assy. energizes (PL 1.1).
YN
Go to OF 99-6 Motor Open RAP (refer to BSD 4.1 and BSD 9.13 for circuit).
Check ADJ 9.3.  The ATC Sensor (K) fail judgement is OK.
YN
Go the 9-383, ATC Sensor Failure (K) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor K
9-428 Change Drum Cartridge (K) SoonThe Drum Cartridge (K) needs to be replaced soon/reached end of life.ProcedureReplace the Black Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB (PL 13.1).
 Return to Service Call Procedures. 
						

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9-429, 9-430
Prelaunch Training/Review Status Indicator RAPs
9-429 Change Drum Cartridge (Y) SoonThe Drum Cartridge (Y) needs to be replaced soon.ProcedureReplace the Yellow Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures.
9-430 Change Drum Cartridge (M) SoonThe Drum Cartridge (M) needs to be replaced soon.ProcedureReplace the Magenta Drum Cartridge (refer to Section 6, Machine Consumables). The prob-
lem is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures. 
						

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Status Indicator RAPs Prelaunch Training/Review
9-431 Change Drum Cartridge (C) SoonThe Drum Cartridge (C) needs to be replaced soon.ProcedureReplace the Cyan Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures.
9-654 ADC SensorThe machine logic detected an ADC Sensor operation failure.ProcedureCheck ADJ 9.4. The fail judgement of the ADC Sensor is OK.
YN
There is +5VDC from P/J 536-A13 on the I/F PWB to GND.   
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues replace the MCU PWB (PL 13.1).
Enter dC330 [009-078. The ADC Shutter Solenoid energized (PL 1.3).
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues replace the MCU PWB (PL 13.1).
Enter dC330 [009-078. There is 0VDC from P/J 536-A8 on the I/F PWB to GND. 
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB PL 9.1. If
the problem continues replace the MCU PWB (PL 13.1).
Enter dC330 [009-079. The voltage from P/J 536-A6 to GND changed to 0VDC momen-
tarily.
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues replace the MCU PWB (PL 13.1).
Check the wires and connectors. If the check is OK, replace the, replace the ADC Sensor
Assembly (PL 1.3).
After checking that no failures are detected during normal operation, go to call closeout. 
						

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9-654
Prelaunch Training/Review Status Indicator RAPsFigure 1 The ADC Sensor 
						

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9-660
Status Indicator RAPs Prelaunch Training/Review
9-660 Environment Sensor TemperatureAn incorrect value was detected by the Environment Sensor (Temperature).Procedure There is 1 Ohm or less measured between the Environment Sensor P255-3 and P255-4YN
Replace the Environment Sensor (PL 1.3).
Replace the I/F PWB (PL 9.1) and MCU PWB (PL 13.1) in sequence.
Figure 1 The Environment Sensor 
						

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9-661
Prelaunch Training/Review Status Indicator RAPs
9-661 Environment Sensor HumidityAn incorrect value was detected by the Environment Sensor (Humidity).Procedure There is +0.4VDC to +17VDC from P/J 536-B3 on the I/F PWB to GND. 
YN
 There is +5VDC from P/J 536-B4 on the I/F PWB to GND. YN
Check the wires and connectors. If the check is OK, replace the MCU PWB (PL
13.1).
Check for an open circuit and poor contact if the check is OK replace the Environment
Sensor (PL1.3).
Replace the I/F PWB (PL 9.1). If the problem continues, replace the MCU PWB (PL 13.1).
Figure 1 The Environment SensorA
A 
						

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9-670, 9-671
Status Indicator RAPs Prelaunch Training/Review
9-670 New Toner Cartridge (K) DetectedThe machine logic detected that the Toner Cartridge has been replaced. This is a message
fault only.ProcedureSwitch the power off, then on. The message fault clears.
YN
Go to the 9-390 RAP.
Return to Service Call Procedures.
9-671 New Toner Cartridge (C) DetectedThe machine logic detected that the Toner Cartridge has been replaced. This is a message
fault only.ProcedureSwitch the power off, then on. The message fault clears.
YN
Go to the 9-391 RAP.
Return to Service Call Procedures. 
						

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9-672, 9-673
Prelaunch Training/Review Status Indicator RAPs
9-672 New Toner Cartridge (M) DetectedThe machine logic detected that the Toner Cartridge has been replaced. This is a message
fault only.ProcedureSwitch the power off, then on. The message fault clears.
YN
Go to the 9-392 RAP.
Return to Service Call Procedures.
9-673 New Toner Cartridge (Y) DetectedThe machine logic detected that the Toner Cartridge has been replaced.This is a message fault
only.ProcedureSwitch the power off, then on. The message fault clears.
YN
Go to the 9-393 RAP.
Return to Service Call Procedures.