Xerox 1632 2240 3535 Color Carrera Manual

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2-161 DC1632/2240
9-684
Status Indicator RAPs Prelaunch Training/Review
9-684 ADC ShutterThe machine logic detected an ADC Shutter operation failure. ProcedureBSD 9.16, 9.31D
Enter dC330 [009-078]. The ADC Shutter Solenoid energized.
YN
There is +24VDC from P/J 536-A7 on the I/F PWB to GND.
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues, replace the ADC Sensor (PL 1.3).
Enter dC330 [009-078]. There is 0VDC from P/J536-A8 on the I/F PWB to GND. YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues, replace the MCU PWB (PL 13.1). If the problem continues,
replace the ADC Sensor (PL 1.3).
Enter dC330 [009-079]. The voltage from P/J 536-A6 on the I/F PWB to GND changed to
0VDC momentarily.
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). If
the problem continues, replace the MCU PWB (PL 13.1). If the problem continues,
replace the ADC Sensor (PL 1.3).
Check the wires and connectors. If the check is OK, replace the ADC Sensor (PL 1.3).
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 The ADC SensorA
A 
						

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2-162DC1632/2240
9-910, 9-911
Prelaunch Training/Review Status Indicator RAPs
9-910 Drum (Y) Type MismatchDrum Type MismatchInitial ActionsEnsure that the correct drum type is installed.ProcedureEnter dC330 [009-151, Drum (Y) Data]. The display is H.
YN
Check the wires and connectors. If the check is OK, replace the Yellow Drum Cartridge
(refer to Section 6, Machine Consumables).
Replace the MCU PWB. (PL 13.1).
Figure 1 Drum Y Communication
9-911 Drum (M) Type MismatchDrum Type MismatchInitial ActionsEnsure that the correct drum type is installed.ProcedureEnter dC330 [009-152 (Drum (M) Data]. The display is H.
YN
Check the wires and connectors. If the check is OK, replace the Magenta Drum Cartridge
(refer to Section 6, Machine Consumables).
Replace the MCU PWB. (PL 13.1).
Figure 1 Drum M Communication 
						

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2-163 DC1632/2240
9-912, 9-913
Status Indicator RAPs Prelaunch Training/Review
9-912 Drum (C) Type MismatchDrum Type MismatchInitial ActionsEnsure that the correct drum type is installed.ProcedureEnter dC330 [009-153 (Drum (C) Data]. The display is H.
YN
Check the wires and connectors. If the check is OK, replace the Cyan Drum Cartridge
(refer to Section 6, Machine Consumables).
Replace the MCU PWB. (PL 13.1)
Figure 1 Drum C Communication
9-913 Drum (K) Type MismatchDrum Type MismatchInitial ActionsEnsure that the correct drum type is installed.ProcedureEnter dC330 [009-154 (Drum (K) Data. The display is H.
YN
Check the wires and connectors. If the check is OK, replace the Black Drum Cartridge
(refer to Section 6, Machine Consumables).
Replace the MCU PWB. (PL 13.1)
Figure 1 Drum C Communication 
						

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2-164DC1632/2240
9-920
Prelaunch Training/Review Status Indicator RAPs
9-920 Toner Cartridge (Y) EmptyThe Yellow Toner Cartridge is empty.
NOTE: Continuous running of high density prints can temporarily deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (Y).
ï Check the ATC Sensor (Y) for blockage or contaminants.
ï Check the drive system from the Developer Drive Motor to the Developer Housing (Y) for
damage. ProcedureEnter  dC330 [009-001]. The Toner Dispense Motor (Y) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [009-014]. The Developer Motor energizes (PL 1.1).
YN
Go to OF 99-6 Motor Open RAP.
Check ADJ 9.3.  The ATC Sensor (Y) fail judgement is OK (PL 6.2).
YN
Go the 9-380 ATC Sensor Failure (Y) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor YFigure 2 The Developer Motor 
						

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2-165 DC1632/2240
9-921
Status Indicator RAPs Prelaunch Training/Review
9-921 Toner Cartridge (M) EmptyThe Yellow Toner Cartridge is empty.
NOTE: Continuous running of high density prints can temporarily deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (M).
ï Check the ATC Sensor (M) for blockage or contaminants.
ï Check the drive system from the Developer Drive Motor to the Developer Housing (M) for
damage. ProcedureEnter  dC330 [009-002]. The Toner Dispense Motor (M) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [009-014]. The Developer Motor energizes (PL.1.1).
YN
Go to OF 99-6 Motor Open RAP.
Check ADJ 9.3.  The ATC Sensor (M) fail judgement is OK.
YN
Go the 9-382 ATC Sensor Failure (M) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor MFigure 2 The Developer Motor 
						

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2-166DC1632/2240
9-922
Prelaunch Training/Review Status Indicator RAPs
9-922 Toner Cartridge (C) EmptyThe Cyan Toner Cartridge is empty.
NOTE: Continuous running of high density prints can temporally deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (C).
ï Check the ATC Sensor (C) for blockage or contaminants.
ï Check the drive system from the Developer Drive Motor to the Developer Housing (C) for
damage. ProcedureEnter  dC330 [009-003]. The Toner Dispense Motor (C) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [009-014]. The Developer Motor energizes (PL.1.1).
YN
Go to OF 99-6 Motor Open RAP.
Check ADJ 9.3.  The ATC Sensor (C) fail judgement is OK.
YN
Go the 9-383, ATC Sensor Failure (C) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor CFigure 2 The Developer Motor 
						

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2-167 DC1632/2240
9-923
Status Indicator RAPs Prelaunch Training/Review
9-923 Toner Cartridge (K) EmptyThe Black Toner Cartridge is empty.
NOTE: Continuous running of high density prints can temporally deplete the toner supply.Initial Actionsï Ensure that there is toner and the toner is evenly distributed in the cartridge (K).
ï Check the ATC Sensor (K) for blockage or contaminants.
ï Check the drive system from the Main Drive Motor to the Developer Housing (K) for dam-
age. ProcedureEnter  dC330 [009-004]. The Toner Dispense Motor (K) energizes (PL 6.1).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330. Stack the codes [004-004, Main Motor] and [009-013, Dev, Clutch (K)]. The
Black Developer Assy. energizes (PL 1.1).
YN
Go to OF 99-6 Motor Open RAP (refer to BSD 4.1 and BSD 9.13 for circuit).
Check ADJ 9.3.  The ATC Sensor (K) fail judgement is OK (PL 6.2).
YN
Go the 9-383 ATC Sensor Failure (K) RAP.
After checking that no failures are detected during normal operation, go to call closeout.
Figure 1 Toner Dispense Motor KFigure 2 The Developer Motor 
						

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2-168DC1632/2240
9-924, 9-925
Prelaunch Training/Review Status Indicator RAPs
9-924 Waste Toner Cartridge FullThe Waste Toner Cartridge is full.Initial ActionsReplace the Waste Toner Cartridge. Check the Full Toner Sensor for contaminants.ProcedureEnter dC330 [009-150]. Actuate and de-actuate the Full Toner Sensor (PL 4.1)  The display
changes state.
YN
Go to the OF 99-2 Transmissive Sensor RAP.
Replace the MCU PWB. (PL 13.1)
Figure 1 Full Toner Sensor
9-925 Waste Toner Cartridge Not SetThe Waste Toner Cartridge was not installed correctlyInitial ActionsEnsure that the Waste Toner Cartridge is installed correctly.ProcedureThere is +5VDC from P/J 535-A3 on the I/F PWB to GND. 
YN
There is +5VDC measured at FS135 on the Waste Toner Cartridge Interlock Switch.
YN
Check the +5VDC circuit to the Waste Toner Cartridge Interlock Switch FS135. 
There is +5VDC measured at FS143 on the Waste Toner Cartridge Interlock Switch.
YN
Replace the Waste Toner Cartridge Interlock Switch (PL 4.1)
Check the wire between the Waste Toner Cartridge Interlock Switch FS134 and the I/F
PWB P/J535-A3 for an open circuit or poor contact.
Check the connector P/J410 between the I/F PWB and the MCU PWB. If no problems are
found, replace the MCU PWB. (PL 13.1)
If the problem persists, replace the I/F PWB. (PL 9.1)
Figure 1 The Waste Toner Bottle Interlock Switch 
						

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2-169 DC1632/2240
9-926, 9-927
Status Indicator RAPs Prelaunch Training/Review
9-926 Drum Cartridge (K) End Of LifeThe Drum Cartridge (K) needs to be replaced.ProcedureReplace the Black Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures.
9-927 Change Drum Cartridge (C) End Of LifeThe Drum Cartridge (C) needs to be replaced.ProcedureReplace the Cyan Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures. 
						

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2-170DC1632/2240
9-928, 9-929
Prelaunch Training/Review Status Indicator RAPs
9-928 Drum Cartridge (M) End Of LifeThe Drum Cartridge (M) needs to be replaced.ProcedureReplace the Magenta Drum Cartridge (refer to Section 6, Machine Consumables). The prob-
lem is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures.
9-929 Drum Cartridge (Y) End Of LifeThe Drum Cartridge (Y) needs to be replaced.ProcedureReplace the Yellow Drum Cartridge (refer to Section 6, Machine Consumables). The problem
is corrected. 
YN
Replace the MCU PWB. (PL 13.1).
 Return to Service Call Procedures.