Xerox 1632 2240 3535 Color Carrera Manual

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Status Indicator RAPs Prelaunch Training/Review
12-254 Stacker Trayï The Stack Height Sensor did not detect that the tray went down within 500ms after the
Stacker Tray lowered at initialization.
ï The Stack Height Sensor did not detect that the tray went up within 5sec after the Stacker
Tray  lifted up.ProcedureCheck the Stack Height Sensor Actuator for disengagement, bending, and breakage.
Enter dC330 [012-201] and press Start.  Manually turn the Stack Height Sensor Actuator to turn
the Stack Height Sensor on/off. The display changes.
YN
Check the Stack Height Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-050] (up) or [12-051] (down)  and press Start. The Stacker Tray moves.
YN
Stacker Motor energized.
YN
With [12-050] (up) running. +24VDC is measured between the Finisher PWB p/j
(+) and Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
With [12-050] (up) running. +24 VDC is measured between the Stacker Motor p/j
(+) and Finisher PWB Chassis (-). 
YN
Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an
open circuit or poor contact.
With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j
(+) and Finisher PWB Chassis (-). 
YN
Replace the Stacker Motor (PL 17.11). 
Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open
circuit or poor contact.  
If no problems are found, replace the Stacker Motor (PL 17.11).
If the problem continues, replace the Finisher PWB (PL 17.13).
Check the following:
ï The Stacker Motor Gear for wear and damage
ï The Stacker Tray for dragging and improper installation
ï The Stacker Elevator Belt/rack/gear for wear and damage
Remove the other mechanical causes of the Stacker Tray not operating.
Replace the Finisher PWB (PL 17.13). Figure 1 Component Location
Figure 2 Stack Height Sensor
Figure 3 Stacker Motor CD
Stack 
Height 
Sensor
Stacker 
Motor 
						

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Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB 
						

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Status Indicator RAPs Prelaunch Training/Review
12-255 Stacker Tray Upper Limitï The system detected that the Stacker Tray Upper Limit Sensor was turned on after the
Stacker Tray had begun lifting up.
ï The system detected that the Stacker Tray Upper Limit Sensor remained on when lower-
ing down of the Stacker Tray has completed.ProcedureEnter dC330 [012-202] and press Start.  Actuate the Upper Limit Sensor. The display
changes.
YN
Check the Upper Limit Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-201] and press Start.  Actuate the Stack Height Sensor. The display
changes.
YN
Check the Stack Height Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-051] (down) on and press Start. The Stacker Tray moves.
YN
Stacker Motor energized.
YN
With [12-050] (down) running +24 VDC is measured between the Finisher PWB
p/j (+) and Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check conductivity of the following:
ï Between the Finisher PWB p/j and the Stacker Motor p/j
ï Between the Finisher PWB p/j and the Stacker Motor p/j
If no problems are found, replace the Stacker Motor (PL 17.11).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Check the following:
ï The Stacker Motor Gear for wear and damage
ï The Stacker Tray for dragging and improper installation
ï The Stacker Elevator Belt/rack/gear for wear and damage
Remove the other mechanical causes of the Stacker Tray not operating.
Enter dC330 [012-050] (up) and press Start. The Stacker Tray ascends.
YN
Stacker Motor energized.
YN
With [12-050] (up) running +24 VDC is measured between the Finisher PWB p/j
(+) and Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check conductivity of the following:
ï Between the Finisher PWB p/j and the Stacker Motor p/j
ï Between the Finisher PWB p/j and the Stacker Motor p/jIf no problems are found, replace the Stacker Motor (PL 17.11).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Check the following:
ï The Stacker Motor Gear for wear and damage
ï The Stacker Tray for dragging and improper installation
ï The Stacker Elevator Belt/rack/gear for wear and damage
Remove the other mechanical causes of the Stacker Tray not operating.
Replace the Finisher PWB (PL 17.13).
Figure 1 Component Location
Figure 2 Upper Limit Sensor CD
Upper 
Limit 
SensorStack A 
SensorSta ck  B  
Sensor
Stacker 
MotorStack 
Height 
Sensor
A
A
B
B 
						

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Prelaunch Training/Review Status Indicator RAPsFigure 3 Stack Height Sensor
Figure 4 Stacker Motor CD
Figure 5 Finisher PWB 
						

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Status Indicator RAPs Prelaunch Training/Review
12-256 Staple Front Corner Sensor Onï The Stapler Front Corner Sensor does not turn on within 2sec after starting to move to
Front Corner.
ï The Stapler Front Corner Sensor remained on when starting to move to Front Corner.ProcedureOpen the Finisher Front Cover.  Turn the Stapler Assembly manually. The Staple Head
moves smoothly without any load.
YN
Repair the cause of Staple Head not moving, such as rail breakage, drag, or damaged
gear. 
Enter dC330 [012-225] and press Start.  Actuate the Staple Front Corner Sensor on/off. The
display changes.
YN
Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP.
Cheat the Front Cover Interlock Switch.
Enter dC330 [012-081] (front direction) or [12-083] (rear direction) and press Start. STAPLE
MOVE MOTOR energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis
(-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open
circuit or poor contact.  
If no problems are found, replace the Stapler Move Motor (PL 17.9).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Replace the Finisher PWB (PL 17.13).
Figure 1 Component LocationFigure 2 Stapler Front Corner Sensor CD
Figure 3 Stapler Move Motor CD
Staple Move Sensor
Staple Front 
Corner Sensor 
						

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Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB 
						

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Status Indicator RAPs Prelaunch Training/Review
12-257 Staple Front Corner Sensor Offï The Staple Front Corner Sensor does not turn off after the move from Front Corner has
completed.
ï The Staple Front Corner Sensor does not turn off within 200ms after starting to move from
Front Corner.ProcedureOpen the Finisher Front Cover.  Turn the Stapler Assembly manually. The Staple Head
moves smoothly without any load.
YN
Remove the cause of Staple Head not moving, such as rail breakage, drag, and gear
damage. 
Enter dC330 [012-225] and press Start.  Actuate the Staple Front Corner Sensor. The dis-
play changes.
YN
Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP.
Cheat the Front Cover Interlock Switch.
Enter dC330 [012-081] (front) or [12-083] (rear) and press Start. The Staple Move Motor
energized
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis
(-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open
circuit or poor contact.  
If no problems are found, replace the Stapler Move Motor (PL 17.9).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Replace the Finisher PWB (PL 17.13).
Figure 1 Component LocationFigure 2 Stapler Front Corner Sensor CD
Figure 3 Stapler Move Motor CD
Staple Move Sensor
Staple Front 
Corner Sensor 
						

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Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB 
						

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Status Indicator RAPs Prelaunch Training/Review
12-260 Eject Clamp Home Sensor OnThe Eject Clamp Home Sensor does not turn on after the Eject Clamp up started.ProcedureRemove the Eject Clamp Home Sensor bracket. (Leave the Connector plugged in)
Enter dC330 [012-210] and press Start.  Actuate the Eject Clamp Home Sensor with a sheet of
paper. The display changes.
YN
Check the Eject Clamp Home Sensor using the Generic Transmissive Sensor RAP.
Restore the Sensor to the original state.
Enter dC330 [012-034] and press Start.  Eject Clamp moves up.
YN
Eject Motor energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB
Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Eject Motor p/j for an open cir-
cuit or poor contact.  
If no problems are found, replace the Eject Motor (PL 17.8).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Remove the other mechanical causes of the Eject Clamp not operating, such as wear or
damage of the Gear, Belt, and Eject Cam.
Replace the Finisher PWB (PL 17.13).
Figure 1 Component LocationFigure 2 Eject Clamp Home Sensor
Figure 3 Eject Motor CD 
						

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Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB